Multiquip C1870300404, M4870300104B operation manual DCA-220SSJ/SSJU Safety Message Alert Symbols

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DCA-220SSJ/SSJU — SAFETY MESSAGE ALERT SYMBOLS

WARNING - ROTATING PARTS

NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

CAUTION - ACCIDENTAL STARTING

ALWAYS place the MPEC control switch in the OFF/RESET position when the generator is not in use.

CAUTION - OVER-SPEED CONDITIONS

NEVER tamper with the factory settings of the engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.

CAUTION - RESPIRATORY HAZARDS

ALWAYS wear approved respiratory protection.

CAUTION - SIGHT AND HEARING HAZARDS

ALWAYS wear approved eye and hearing protection.

CAUTION - EQUIPMENT DAMAGE MESSAGES

Other important messages are provided throughout this manual to help prevent damage to your generator, other property, or the surrounding environment.

NOTICE

This generator, other property, or the surrounding environment could be damaged if you do not follow instructions.

DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #1 (02/28/14) — PAGE 9

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Contents Model DCA220SSJ/SSJU DCA-220SSJ/SSJU Proposition 65WARNING DCA-220SSJ/SSJU Note DCA-220SSJ/SSJU -TABLE of Contents Ordering parts has never been easier DCA-220SSJ/SSJU Parts Ordering Procedures DCA-220SSJ/SSJU Specifications Dimensions DCA-220SSJ/SSJU Dimensions TOP, Side and FrontHazard Symbols DCA-220SSJ/SSJU Safety Message Alert SymbolsDCA-220SSJ/SSJU Safety Message Alert Symbols DCA-220SSJ/SSJU Rules for Safe Operation General SafetyDrugs or alcohol BurnsElectrical Safety DCA-220SSJ/SSJU Rules for Safe OperationGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-220SSJ/SSJU Generator DecalsGenerator Decals Cont inued DCA-220SSJ/SSJU Generator DecalsTypical Generator Grounding Application DCA-220SSJ/SSJU InstallationOutdoor Installation DCA-220SSJ/SSJU InstallationIndoor Installation MountingDCA-220SSJ/SSJU General Information Major Components DCA-220SSJ/SSJU Major ComponentsDCA-220SSJ/SSJU Diagnostic Display Menu Button Press this button to enter or exit menu screensDisplay Parameters First Time Start Up DCA-220SSJ/SSJU Diagnostic DisplayNext item down Main Menu NavigationStored Fault Codes Diagnostic CodeEngine Configuration Data To make a selectionDCA-220SSJ/SSJU Diagnostic Display DCA-220SSJ/SSJU Diagnostic Display Display will return to the single or four parameter screen Auxiliary Gage FaultActive Fault Codes Shut Down Codes Backlight AdjustmentCode from an engine control unit the single or four DamageContrast Adjustment IntensityIs highlighted Select Units Setup 1- Up DisplayOnce the Setup 1-up Display menu icon has been Setup menuUp display function Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayHighlighted Engine OIL TemperatureGage Data is selected the PowerView will When the gage data has cleared, the displayVersion currently in the diagnostic display Half duplexTouch the Menu button again to return to the Main MenuTouch the Menu Button Highlight it, then touch Enter Glossary Troubleshooting information DCA-220SSJ/SSJU Diagnostic DisplayECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantDCA-220SSJ/SSJU Generator Control Panel Fuel Gauge Indicates amount of diesel fuel available DCA-220SSJ/SSJU Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-220SSJ/SSJU Engine Operating PanelOutput Terminal Familiarization DCA-220SSJ/SSJU Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSJ/SSJU Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsSingle Phase Load Three Phase LoadDCA-220SSJ/SSJU Load Application DCA-220SSJ/SSJU Generator Outputs How to Read the Output Terminal Gauge DCA-220SSJ/SSJU Generator OUTPUTS/ Gauge ReadingMaximum Amps Uvwo Terminal Output Voltages DCA-220SSJ/SSJU Output Terminal Panel Connections3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480V Uvwo Terminal Output Voltages DCA-220SSJ/SSJU Output Terminal Panel Connections1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesCircuit Breakers DCA-220SSJ/SSJU SetupLubrication Oil Fuel CheckDCA-220SSJ/SSJU Setup Refueling ProcedureONLY! use #2 diesel fuel when refueling Air Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorPlace the engine speed switch in the LOW down position DCA-220SSJ/SSJU Generator START-UP Procedure ManualBefore Starting Engines exhaust contains harmful emissionsEngine Speed Switch High Starting Auto Mode No LoadTachometer Gauge Place the Mpec Control Switch in the Auto position Place the engine speed switch in the High positionEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-220SSJ/SSJU Maintenance Engine DCA-220SSJ/SSJU Maintenance Engine DCA-220SSJ/SSJU Maintenance HEATER/CHARGER Trailer Maintenance DCA-220SSJ/SSJU Maintenance TrailerBrakes Brake AdjustmentCheck the wheel and drum for free rotation Hydraulic Surge BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension Lug Nut Torque Requirements DCA-220SSJ/SSJU Maintenance TrailerStart all wheel lug nuts by hand Never use an pneumatic air gun to tighten wheel lug nutsTrailer/Towing Vehicle Wiring Diagram DCA-220SSJ/SSJU -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-220SSJ/SSJU Generatorwiring DiagramEngine Wiring Diagram DCA-220SSJ/SSJU Enginewiring DiagramGenerator Troubleshooting DCA-220SSJ/SSJU -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSJ/SSJU -TROUBLESHOOTING Engine ControllerDCA-220SSJ/SSJU Operation and Parts Manual REV. #1 02/28/14 QTY. Column DCA220SSJ/SSJU Explanation of Code in Remarks ColumnDescription DCA220SSJ/SSJU Suggested Spare PartsDCA220SSJ/SSJU Generator Assy DCA220SSJ/SSJU Generator Assy DCA220SSJ/SSJU- Generator ASSY. DCA220SSJ/SSJU Generator ASSY. DCA220SSJ/SSJU Control Panel Assy DCA220SSJ/SSJU- Control Panel Assy DCA220SSJ/SSJU Control BOX Assy DCA220SSJ/SSJU Control BOX Assy DCA220SSJ/SSJU Control BOX ASSY. DCA220SSJ/SSJU Control BOX ASSY. DCA220SSJ/SSJU- Engine and Radiator Assy DCA220SSJ/SSJU Engine and Radiator Assy DCA220SSJ/SSJU Engine and Radiator Assy 32A M4493601204 M4310301203M4310300903 M4310301003DCA220SSJ/SSJU Engine and Radiator Assy 0269200660 06020210700802081003 M9300000203DCA220SSJ/SSJU Outputterminal Assy DCA220SSJ/SSJU Outputterminal Assy DCA220SSJ/SSJU Outputterminal ASSY. DCA220SSJ/SSJU Outputterminal ASSY. DCA220SSJ/SSJU Battery Assy DCA220SSJ/SSJU Battery Assy DCA220SSJ/SSJU Muffler Assy DCA220SSJ/SSJU Muffler Assy DCA220SSJ/SSJU Fueltank Assy DCA220SSJ/SSJU Fueltank Assy DCA220SSJ/SSJU Enclosure Assy DCA220SSJ/SSJU Enclosure Assy DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. 62A 0030006000 M9113000102M4453600004 M4453600104DCA220SSJ/SSJU Rubber Seals Assy DCA220SSJ/SSJU Rubber Seals Assy DCA220SSJ/SSJU Nameplate and Decals Assy DCA220SSJ/SSJU Nameplate and Decals Assy DCA220SSJ/SSJU Nameplate and Decals ASSY. DCA220SSJ/SSJU Nameplate and Decals ASSY. Freight Policy Terms and Conditions of Sale PartsDCA-220SSJ/SSJU Operation and Parts Manual REV. #1 02/28/14 HERE’S HOW to GET Help