Multiquip M4870300104B, C1870300404 Normal Shutdown Procedure, Emergency Shutdown Procedure

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DCA-220SSJ/SSJU — GENERATOR SHUT-DOWN PROCEDURES

WARNING - SHUTTING DOWNTHE GENERATOR

NEVER stop the engine suddenly except in an emergency.

CAUTION - DIAGNOSTIC SWITCH

ALWAYS make sure the diagnostic switch is placed in the OFF position before attempting to shut down the generator. The OFF/RESET switch on the MEC controller will not shut down the generator if the diagnostic switch is left in the ON position.

Normal Shutdown Procedure

To shutdown the generator use the following procedure:

1.Place both the MAIN, GFCI and LOAD circuit breakers as shown in Figure 39 to the OFF position.

2.Place the engine speed switch (Figure 56) in the “LOW ” (down) position.

Emergency Shutdown Procedure

1.To shut-down the engine in the event of an emergency, push the Emergency Stop Button (Figure 58).

2.Switch the MAIN, GFCI and LOAD (Figure 38) circuit breakers to OFF position.

Figure 58. Emergency Stop Button

Figure 56. Engine Speed Switch (Low)

3.Let the engine cool by running it at low speed for 3-5 minutes with no load applied.

4.Place the MPEC Control Switch (Figure 57) to the OFF/RESET position.

Figure 57. MPEC Control Switch (Off/Reset)

5.Verify that the all status LED on the MPEC display are OFF (not lit).

6.Remove all loads from the generator.

7.Inspect entire generator for any damage or loosening of components that may have occured during operation.

PAGE 56 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #1 (02/28/14)

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Contents Model DCA220SSJ/SSJU DCA-220SSJ/SSJU Proposition 65WARNING DCA-220SSJ/SSJU Note DCA-220SSJ/SSJU -TABLE of Contents DCA-220SSJ/SSJU Parts Ordering Procedures Ordering parts has never been easierDCA-220SSJ/SSJU Specifications DCA-220SSJ/SSJU Dimensions TOP, Side and Front DimensionsDCA-220SSJ/SSJU Safety Message Alert Symbols Hazard SymbolsDCA-220SSJ/SSJU Safety Message Alert Symbols General Safety DCA-220SSJ/SSJU Rules for Safe OperationDrugs or alcohol BurnsGenerator Grounding Electrical SafetyDCA-220SSJ/SSJU Rules for Safe Operation Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-220SSJ/SSJU Generator Decals Generator DecalsDCA-220SSJ/SSJU Generator Decals Generator Decals Cont inuedDCA-220SSJ/SSJU Installation Typical Generator Grounding ApplicationDCA-220SSJ/SSJU Installation Outdoor InstallationIndoor Installation MountingDCA-220SSJ/SSJU General Information DCA-220SSJ/SSJU Major Components Major ComponentsDisplay Parameters DCA-220SSJ/SSJU Diagnostic DisplayMenu Button Press this button to enter or exit menu screens DCA-220SSJ/SSJU Diagnostic Display First Time Start UpNext item down Main Menu NavigationDiagnostic Code Stored Fault CodesEngine Configuration Data To make a selectionDCA-220SSJ/SSJU Diagnostic Display DCA-220SSJ/SSJU Diagnostic Display Auxiliary Gage Fault Display will return to the single or four parameter screenActive Fault Codes Backlight Adjustment Shut Down CodesCode from an engine control unit the single or four DamageIs highlighted Contrast AdjustmentIntensity Setup 1- Up Display Select UnitsUp display function Once the Setup 1-up Display menu icon has beenSetup menu Automatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuEngine OIL Temperature HighlightedWhen the gage data has cleared, the display Gage Data is selected the PowerView willVersion currently in the diagnostic display Half duplexTouch the Menu Button Highlight it, then touch Enter Touch the Menu button again to return to the MainMenu DCA-220SSJ/SSJU Diagnostic Display Glossary Troubleshooting informationECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantDCA-220SSJ/SSJU Generator Control Panel DCA-220SSJ/SSJU Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableDCA-220SSJ/SSJU Engine Operating Panel Auto On/Off Engine Controller MpecDCA-220SSJ/SSJU Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-220SSJ/SSJU Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelayDCA-220SSJ/SSJU Load Application Single Phase LoadThree Phase Load DCA-220SSJ/SSJU Generator Outputs Maximum Amps How to Read the Output Terminal GaugeDCA-220SSJ/SSJU Generator OUTPUTS/ Gauge Reading DCA-220SSJ/SSJU Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-220SSJ/SSJU Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-220SSJ/SSJU Setup Circuit BreakersLubrication Oil Fuel CheckONLY! use #2 diesel fuel when refueling DCA-220SSJ/SSJU SetupRefueling Procedure Cleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-220SSJ/SSJU Generator START-UP Procedure Manual Place the engine speed switch in the LOW down positionBefore Starting Engines exhaust contains harmful emissions Engine Speed Switch High Tachometer Gauge Starting Auto ModeNo Load Place the engine speed switch in the High position Place the Mpec Control Switch in the Auto positionNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-220SSJ/SSJU Maintenance Engine DCA-220SSJ/SSJU Maintenance Engine DCA-220SSJ/SSJU Maintenance HEATER/CHARGER DCA-220SSJ/SSJU Maintenance Trailer Trailer MaintenanceBrake Adjustment BrakesCheck the wheel and drum for free rotation Hydraulic Surge BrakesSuspension Tires/Wheels/Lug NutsTireWear/Inflation DCA-220SSJ/SSJU Maintenance Trailer Lug Nut Torque RequirementsStart all wheel lug nuts by hand Never use an pneumatic air gun to tighten wheel lug nutsDCA-220SSJ/SSJU -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-220SSJ/SSJU Generatorwiring Diagram Generator Wiring DiagramDCA-220SSJ/SSJU Enginewiring Diagram Engine Wiring DiagramDCA-220SSJ/SSJU -TROUBLESHOOTING Generator Generator TroubleshootingDCA-220SSJ/SSJU -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-220SSJ/SSJU Operation and Parts Manual REV. #1 02/28/14 DCA220SSJ/SSJU Explanation of Code in Remarks Column QTY. ColumnDCA220SSJ/SSJU Suggested Spare Parts DescriptionDCA220SSJ/SSJU Generator Assy DCA220SSJ/SSJU Generator Assy DCA220SSJ/SSJU- Generator ASSY. DCA220SSJ/SSJU Generator ASSY. DCA220SSJ/SSJU Control Panel Assy DCA220SSJ/SSJU- Control Panel Assy DCA220SSJ/SSJU Control BOX Assy DCA220SSJ/SSJU Control BOX Assy DCA220SSJ/SSJU Control BOX ASSY. DCA220SSJ/SSJU Control BOX ASSY. DCA220SSJ/SSJU- Engine and Radiator Assy DCA220SSJ/SSJU Engine and Radiator Assy DCA220SSJ/SSJU Engine and Radiator Assy M4310301203 32A M4493601204M4310300903 M4310301003DCA220SSJ/SSJU Engine and Radiator Assy 0602021070 02692006600802081003 M9300000203DCA220SSJ/SSJU Outputterminal Assy DCA220SSJ/SSJU Outputterminal Assy DCA220SSJ/SSJU Outputterminal ASSY. DCA220SSJ/SSJU Outputterminal ASSY. DCA220SSJ/SSJU Battery Assy DCA220SSJ/SSJU Battery Assy DCA220SSJ/SSJU Muffler Assy DCA220SSJ/SSJU Muffler Assy DCA220SSJ/SSJU Fueltank Assy DCA220SSJ/SSJU Fueltank Assy DCA220SSJ/SSJU Enclosure Assy DCA220SSJ/SSJU Enclosure Assy DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. M9113000102 62A 0030006000M4453600004 M4453600104DCA220SSJ/SSJU Rubber Seals Assy DCA220SSJ/SSJU Rubber Seals Assy DCA220SSJ/SSJU Nameplate and Decals Assy DCA220SSJ/SSJU Nameplate and Decals Assy DCA220SSJ/SSJU Nameplate and Decals ASSY. DCA220SSJ/SSJU Nameplate and Decals ASSY. Terms and Conditions of Sale Parts Freight PolicyDCA-220SSJ/SSJU Operation and Parts Manual REV. #1 02/28/14 HERE’S HOW to GET Help