Multiquip C1870300404 M4310301203, 32A M4493601204, M4310300903, M4310301003, M4310300403

Page 85

DCA220SSJ/SSJU — ENGINE AND RADIATOR ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

32

M4310301203

FAN SHROUD

1

 

32A

M4493601204

ACOUSTIC SHEET

1

DCA220SSJ

33

0016908020

HEX HEAD BOLT

6

 

34

0016908020

HEX HEAD BOLT

4

 

35

M4310300903

FAN GUARD

1

 

36

M4310301003

FAN GUARD

1

 

37

0016908020

HEX HEAD BOLT

11

 

38

M4310300403

FAN GUARD

1

 

39

0016908020

HEX HEAD BOLT

8

 

40

M4310500803

RADIATOR HOSE, UPPER

1

 

41

M4310500903

RADIATOR HOSE, LOWER

1

 

42

0605515143

HOSE BAND

1

DCA220SSJ

42

0605515178

HOSE BAND

1

DCA220SSJU

43

0605515142

HOSE BAND

3

DCA220SSJ

43

0605515199

HOSE BAND

5

DCA220SSJU

44

M4310401004

INTER COOLER PIPE

1

 

45

M4310501303

INTER COOLER HOSE

1

 

46

M4310501003

INTER COOLER HOSE

1

 

47

M4310501403

INTER COOLER HOSE

1

 

48

0605515207

HOSE BAND

1

 

49

0605515208

HOSE BAND

3

 

50

0605515209

HOSE BAND

3

 

51

M4310600404

BRACKET, INTER COOLER PIPE

1

 

52

0016908020

HEX HEAD BOLT

2

 

53

0602326063

U-BOLT

1

 

54

0602046538

AIR CLEANER

1

DCA220SSJ

54

0602046586

AIR CLEANER

1

DCA220SSJU

54A

0602046617

OUTER ELEMENT, AIR CLEANER

1

P812363, DCA220SSJ

54A

0602046682

OUTER ELEMENT, AIR CLEANER

1

P537876, DCA220SSJU

54B

0602046618

INNER ELEMENT, AIR CLEANER

1

P838813, DCA220SSJ

54B

0602046683

INNER ELEMENT, AIR CLEANER

1

P537877, DCA22OSSJU

55

0602040690

INDICATOR, AIR CLEANER

1

DCA220SSJ

55

0602040650

INDICATOR, AIR CLEANER

1

DCA220SSJU

56

0602040559

BAND, AIR CLEANER

2

DCA220SSJ

56

0602040558

BAND, AIR CLEANER

2

DCA220SSJU

57

0016908020

HEX HEAD BOLT

4

 

58

0207008000

HEX NUT

4

 

59

M4373200304

BRACKET, AIR CLEANER

1

 

60

0016908020

HEX HEAD BOLT

4

 

61

M4383000104

PIPE, AIR CLEANER

1

 

62

0602040365

90° ELBOW

1

 

63

0605515260

HOSE BAND

3

 

64

0602022580

ADAPTER

1

 

65

0602022561

90° ELBOW

1

 

66

0603306590

CONNECTOR

1

 

67

0603300285

LOCK NUT

1

 

68

0605511395

VALVE

1

 

69

0603306395

HOSE JOINT

1

 

DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #1 (02/28/14) — PAGE 85

Image 85
Contents Model DCA220SSJ/SSJU DCA-220SSJ/SSJU Proposition 65WARNING DCA-220SSJ/SSJU Note DCA-220SSJ/SSJU -TABLE of Contents Ordering parts has never been easier DCA-220SSJ/SSJU Parts Ordering ProceduresDCA-220SSJ/SSJU Specifications Dimensions DCA-220SSJ/SSJU Dimensions TOP, Side and FrontHazard Symbols DCA-220SSJ/SSJU Safety Message Alert SymbolsDCA-220SSJ/SSJU Safety Message Alert Symbols DCA-220SSJ/SSJU Rules for Safe Operation General SafetyDrugs or alcohol BurnsDCA-220SSJ/SSJU Rules for Safe Operation Electrical SafetyGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-220SSJ/SSJU Generator DecalsGenerator Decals Cont inued DCA-220SSJ/SSJU Generator DecalsTypical Generator Grounding Application DCA-220SSJ/SSJU InstallationOutdoor Installation DCA-220SSJ/SSJU InstallationIndoor Installation MountingDCA-220SSJ/SSJU General Information Major Components DCA-220SSJ/SSJU Major ComponentsMenu Button Press this button to enter or exit menu screens DCA-220SSJ/SSJU Diagnostic DisplayDisplay Parameters First Time Start Up DCA-220SSJ/SSJU Diagnostic DisplayNext item down Main Menu NavigationStored Fault Codes Diagnostic CodeEngine Configuration Data To make a selectionDCA-220SSJ/SSJU Diagnostic Display DCA-220SSJ/SSJU Diagnostic Display Display will return to the single or four parameter screen Auxiliary Gage FaultActive Fault Codes Shut Down Codes Backlight AdjustmentCode from an engine control unit the single or four DamageIntensity Contrast AdjustmentIs highlighted Select Units Setup 1- Up DisplaySetup menu Once the Setup 1-up Display menu icon has beenUp display function Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayHighlighted Engine OIL TemperatureGage Data is selected the PowerView will When the gage data has cleared, the displayVersion currently in the diagnostic display Half duplexMenu Touch the Menu button again to return to the MainTouch the Menu Button Highlight it, then touch Enter Glossary Troubleshooting information DCA-220SSJ/SSJU Diagnostic DisplayECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantDCA-220SSJ/SSJU Generator Control Panel Fuel Gauge Indicates amount of diesel fuel available DCA-220SSJ/SSJU Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-220SSJ/SSJU Engine Operating PanelOutput Terminal Familiarization DCA-220SSJ/SSJU Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSJ/SSJU Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-220SSJ/SSJU Load Application DCA-220SSJ/SSJU Generator Outputs DCA-220SSJ/SSJU Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal GaugeMaximum Amps Uvwo Terminal Output Voltages DCA-220SSJ/SSJU Output Terminal Panel Connections3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480V Uvwo Terminal Output Voltages DCA-220SSJ/SSJU Output Terminal Panel Connections1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesCircuit Breakers DCA-220SSJ/SSJU SetupLubrication Oil Fuel CheckRefueling Procedure DCA-220SSJ/SSJU SetupONLY! use #2 diesel fuel when refueling Air Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorPlace the engine speed switch in the LOW down position DCA-220SSJ/SSJU Generator START-UP Procedure ManualBefore Starting Engines exhaust contains harmful emissionsEngine Speed Switch High No Load Starting Auto ModeTachometer Gauge Place the Mpec Control Switch in the Auto position Place the engine speed switch in the High positionEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-220SSJ/SSJU Maintenance Engine DCA-220SSJ/SSJU Maintenance Engine DCA-220SSJ/SSJU Maintenance HEATER/CHARGER Trailer Maintenance DCA-220SSJ/SSJU Maintenance TrailerBrakes Brake AdjustmentCheck the wheel and drum for free rotation Hydraulic Surge BrakesTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements DCA-220SSJ/SSJU Maintenance TrailerStart all wheel lug nuts by hand Never use an pneumatic air gun to tighten wheel lug nutsTrailer/Towing Vehicle Wiring Diagram DCA-220SSJ/SSJU -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-220SSJ/SSJU Generatorwiring DiagramEngine Wiring Diagram DCA-220SSJ/SSJU Enginewiring DiagramGenerator Troubleshooting DCA-220SSJ/SSJU -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSJ/SSJU -TROUBLESHOOTING Engine ControllerDCA-220SSJ/SSJU Operation and Parts Manual REV. #1 02/28/14 QTY. Column DCA220SSJ/SSJU Explanation of Code in Remarks ColumnDescription DCA220SSJ/SSJU Suggested Spare PartsDCA220SSJ/SSJU Generator Assy DCA220SSJ/SSJU Generator Assy DCA220SSJ/SSJU- Generator ASSY. DCA220SSJ/SSJU Generator ASSY. DCA220SSJ/SSJU Control Panel Assy DCA220SSJ/SSJU- Control Panel Assy DCA220SSJ/SSJU Control BOX Assy DCA220SSJ/SSJU Control BOX Assy DCA220SSJ/SSJU Control BOX ASSY. DCA220SSJ/SSJU Control BOX ASSY. DCA220SSJ/SSJU- Engine and Radiator Assy DCA220SSJ/SSJU Engine and Radiator Assy DCA220SSJ/SSJU Engine and Radiator Assy 32A M4493601204 M4310301203M4310300903 M4310301003DCA220SSJ/SSJU Engine and Radiator Assy 0269200660 06020210700802081003 M9300000203DCA220SSJ/SSJU Outputterminal Assy DCA220SSJ/SSJU Outputterminal Assy DCA220SSJ/SSJU Outputterminal ASSY. DCA220SSJ/SSJU Outputterminal ASSY. DCA220SSJ/SSJU Battery Assy DCA220SSJ/SSJU Battery Assy DCA220SSJ/SSJU Muffler Assy DCA220SSJ/SSJU Muffler Assy DCA220SSJ/SSJU Fueltank Assy DCA220SSJ/SSJU Fueltank Assy DCA220SSJ/SSJU Enclosure Assy DCA220SSJ/SSJU Enclosure Assy DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. 62A 0030006000 M9113000102M4453600004 M4453600104DCA220SSJ/SSJU Rubber Seals Assy DCA220SSJ/SSJU Rubber Seals Assy DCA220SSJ/SSJU Nameplate and Decals Assy DCA220SSJ/SSJU Nameplate and Decals Assy DCA220SSJ/SSJU Nameplate and Decals ASSY. DCA220SSJ/SSJU Nameplate and Decals ASSY. Freight Policy Terms and Conditions of Sale PartsDCA-220SSJ/SSJU Operation and Parts Manual REV. #1 02/28/14 HERE’S HOW to GET Help