Multiquip C1870300404 0602021070, 0269200660, 0802081003, M9300000203, 0602010900, M4316100103

Page 87

DCA220SSJ/SSJU — ENGINE AND RADIATOR ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

70

0602021070

CAP

1

 

71

0269200660

DRAIN HOSE

1

 

72

0802081003

RESERVE TANK

1

DCA220SSJ

72

M9300000203

RESERVE TANK

1

DCA220SSJU

73

0602010900

RESERVE TANK CAP

1

 

74

M4316100103

RESERVE TANK BRACKET

1

 

75

0016910025

HEX HEAD BOLT

2

 

76

0199901500

HOSE

1

DCA220SSJ

76

0199101850

HOSE

1

DCA220SSJU

77

0193601600

HOSE

1

DCA220SSJ

77

0193601250

HOSE

1

DCA220SSJU

78

0193600700

HOSE

1

 

79

0605515106

HOSE BAND

3

 

80

0191601700

BLOWBY HOSE

1

DCA220SSJ

80

0191601400

BLOWBY HOSE

1

DCA220SSJU

81

0605515174

HOSE BAND

1

DCA220SSJ

81

0605515149

HOSE BAND

1

DCA220SSJU

82

M4483600003

HOSE GUIDE

1

 

83

0016908020

HEX HEAD BOLT

2

 

84

0602017090

DRAIN VALVE

1

 

85

0602042601

LEAK OFF LINE

1

 

86

0017110020

HEX HEAD BOLT

1

 

86A

0040510000

TOOTHED WASHER

1

 

87

813NLU0000T

COOLANT LEVEL SWITCH

1

REPLACES P/N 0602123290

88

0602220911

CLAMP

1

 

89

0602220910

CLAMP

1

 

90

M4310401104

RADIATOR PIPE, DCA220SSJU

1

S/N 8010011 AND ABOVE

91

M4310501603

RADIATOR HOSE, DCA220SSJU

1

S/N 8010011 AND ABOVE

92

M4310501503

RADIATOR HOSE, DCA220SSJU

1

S/N 8010011 AND ABOVE

93

0199100830

VENT HOSE, DCA220SSJU

1

S/N 8010011 AND ABOVE

94

0605515189

RADIATOR PIPE, DCA220SSJU

1

S/N 8010011 AND ABOVE

95

0602202452

ENGINE WIRE HARNESS

1

 

96

RE533516

ALTERNATOR

1

 

97

0602015230

FAN BELT

1

 

98

RE523502

STARTER, DCA220SSJU

1

REPLACES P/N RE509025

99

RE527018

THERMOSTAT

1

 

DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #1 (02/28/14) — PAGE 87

Image 87
Contents Model DCA220SSJ/SSJU DCA-220SSJ/SSJU Proposition 65WARNING DCA-220SSJ/SSJU Note DCA-220SSJ/SSJU -TABLE of Contents Ordering parts has never been easier DCA-220SSJ/SSJU Parts Ordering ProceduresDCA-220SSJ/SSJU Specifications Dimensions DCA-220SSJ/SSJU Dimensions TOP, Side and FrontHazard Symbols DCA-220SSJ/SSJU Safety Message Alert SymbolsDCA-220SSJ/SSJU Safety Message Alert Symbols Burns General SafetyDCA-220SSJ/SSJU Rules for Safe Operation Drugs or alcoholElectrical Safety DCA-220SSJ/SSJU Rules for Safe OperationGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-220SSJ/SSJU Generator DecalsGenerator Decals Cont inued DCA-220SSJ/SSJU Generator DecalsTypical Generator Grounding Application DCA-220SSJ/SSJU InstallationMounting DCA-220SSJ/SSJU InstallationOutdoor Installation Indoor InstallationDCA-220SSJ/SSJU General Information Major Components DCA-220SSJ/SSJU Major ComponentsDCA-220SSJ/SSJU Diagnostic Display Menu Button Press this button to enter or exit menu screensDisplay Parameters Main Menu Navigation DCA-220SSJ/SSJU Diagnostic DisplayFirst Time Start Up Next item downTo make a selection Diagnostic CodeStored Fault Codes Engine Configuration DataDCA-220SSJ/SSJU Diagnostic Display DCA-220SSJ/SSJU Diagnostic Display Display will return to the single or four parameter screen Auxiliary Gage FaultActive Fault Codes Damage Backlight AdjustmentShut Down Codes Code from an engine control unit the single or fourContrast Adjustment IntensityIs highlighted Select Units Setup 1- Up DisplayOnce the Setup 1-up Display menu icon has been Setup menuUp display function Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayHighlighted Engine OIL TemperatureHalf duplex When the gage data has cleared, the displayGage Data is selected the PowerView will Version currently in the diagnostic displayTouch the Menu button again to return to the Main MenuTouch the Menu Button Highlight it, then touch Enter No parameter selected for this 4- UP quadrant DCA-220SSJ/SSJU Diagnostic DisplayGlossary Troubleshooting information ECU did not respond to the PowerView requestDCA-220SSJ/SSJU Generator Control Panel Fuel Gauge Indicates amount of diesel fuel available DCA-220SSJ/SSJU Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-220SSJ/SSJU Engine Operating PanelOutput Terminal Familiarization DCA-220SSJ/SSJU Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSJ/SSJU Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsSingle Phase Load Three Phase LoadDCA-220SSJ/SSJU Load Application DCA-220SSJ/SSJU Generator Outputs How to Read the Output Terminal Gauge DCA-220SSJ/SSJU Generator OUTPUTS/ Gauge ReadingMaximum Amps 1Ø-240V Uvwo Terminal Output Voltages DCA-220SSJ/SSJU Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-220SSJ/SSJU Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output VoltagesFuel Check DCA-220SSJ/SSJU SetupCircuit Breakers Lubrication OilDCA-220SSJ/SSJU Setup Refueling ProcedureONLY! use #2 diesel fuel when refueling Operation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant AntifreezeAlternator BatteryBattery Cable Installation WiringEngines exhaust contains harmful emissions DCA-220SSJ/SSJU Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Before StartingEngine Speed Switch High Starting Auto Mode No LoadTachometer Gauge Place the Mpec Control Switch in the Auto position Place the engine speed switch in the High positionEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-220SSJ/SSJU Maintenance Engine DCA-220SSJ/SSJU Maintenance Engine DCA-220SSJ/SSJU Maintenance HEATER/CHARGER Trailer Maintenance DCA-220SSJ/SSJU Maintenance TrailerHydraulic Surge Brakes Brake AdjustmentBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension Never use an pneumatic air gun to tighten wheel lug nuts DCA-220SSJ/SSJU Maintenance TrailerLug Nut Torque Requirements Start all wheel lug nuts by handTrailer/Towing Vehicle Wiring Diagram DCA-220SSJ/SSJU -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-220SSJ/SSJU Generatorwiring DiagramEngine Wiring Diagram DCA-220SSJ/SSJU Enginewiring DiagramGenerator Troubleshooting DCA-220SSJ/SSJU -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSJ/SSJU -TROUBLESHOOTING Engine ControllerDCA-220SSJ/SSJU Operation and Parts Manual REV. #1 02/28/14 QTY. Column DCA220SSJ/SSJU Explanation of Code in Remarks ColumnDescription DCA220SSJ/SSJU Suggested Spare PartsDCA220SSJ/SSJU Generator Assy DCA220SSJ/SSJU Generator Assy DCA220SSJ/SSJU- Generator ASSY. DCA220SSJ/SSJU Generator ASSY. DCA220SSJ/SSJU Control Panel Assy DCA220SSJ/SSJU- Control Panel Assy DCA220SSJ/SSJU Control BOX Assy DCA220SSJ/SSJU Control BOX Assy DCA220SSJ/SSJU Control BOX ASSY. DCA220SSJ/SSJU Control BOX ASSY. DCA220SSJ/SSJU- Engine and Radiator Assy DCA220SSJ/SSJU Engine and Radiator Assy DCA220SSJ/SSJU Engine and Radiator Assy M4310301003 M431030120332A M4493601204 M4310300903DCA220SSJ/SSJU Engine and Radiator Assy M9300000203 06020210700269200660 0802081003DCA220SSJ/SSJU Outputterminal Assy DCA220SSJ/SSJU Outputterminal Assy DCA220SSJ/SSJU Outputterminal ASSY. DCA220SSJ/SSJU Outputterminal ASSY. DCA220SSJ/SSJU Battery Assy DCA220SSJ/SSJU Battery Assy DCA220SSJ/SSJU Muffler Assy DCA220SSJ/SSJU Muffler Assy DCA220SSJ/SSJU Fueltank Assy DCA220SSJ/SSJU Fueltank Assy DCA220SSJ/SSJU Enclosure Assy DCA220SSJ/SSJU Enclosure Assy DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. M4453600104 M911300010262A 0030006000 M4453600004DCA220SSJ/SSJU Rubber Seals Assy DCA220SSJ/SSJU Rubber Seals Assy DCA220SSJ/SSJU Nameplate and Decals Assy DCA220SSJ/SSJU Nameplate and Decals Assy DCA220SSJ/SSJU Nameplate and Decals ASSY. DCA220SSJ/SSJU Nameplate and Decals ASSY. Freight Policy Terms and Conditions of Sale PartsDCA-220SSJ/SSJU Operation and Parts Manual REV. #1 02/28/14 HERE’S HOW to GET Help