Multiquip C1870300404 DCA-220SSJ/SSJU -TROUBLESHOOTING Generator, Generator Troubleshooting

Page 67

DCA-220SSJ/SSJU —TROUBLESHOOTING (GENERATOR)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company's business office or service plant.

TABLE 19. GENERATOR TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

No Voltage Output

AC Voltmeter defective?

Check output voltage using a voltmeter.

 

 

 

 

Is wiring connection loose?

Check wiring and repair.

 

 

 

 

Is AVR defective?

Replace if necessary.

 

 

 

 

Defective Rotating Rectifier?

Check and replace.

 

 

 

 

Defective Exciter Field?

Check for 17.3 ohms across J & K on CN1

 

 

 

Low Voltage Output

Is engine speed correct?

Turn engine throttle lever to "High".

 

 

 

 

Is wiring connections loose?

Check wiring and repair.

 

 

 

 

Defective AVR?

Replace if necessary.

 

 

 

High Voltage Output

Is wiring connections loose?

Check wiring and repair.

 

 

 

 

Defective AVR?

Replace if necessary.

 

 

 

Circuit Breaker Tripped

Short Circuit in load?

Check load and repair.

 

 

 

 

Over current?

Confirm load requirements and reduce.

 

 

 

 

Defective circuit breaker?

Check and replace.

 

 

 

 

Over current Relay actuated?

Confirm load requirement and replace.

 

 

 

DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #1 (02/28/14) — PAGE 67

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Contents Model DCA220SSJ/SSJU DCA-220SSJ/SSJU Proposition 65WARNING DCA-220SSJ/SSJU Note DCA-220SSJ/SSJU -TABLE of Contents Ordering parts has never been easier DCA-220SSJ/SSJU Parts Ordering ProceduresDCA-220SSJ/SSJU Specifications Dimensions DCA-220SSJ/SSJU Dimensions TOP, Side and FrontHazard Symbols DCA-220SSJ/SSJU Safety Message Alert SymbolsDCA-220SSJ/SSJU Safety Message Alert Symbols Burns General SafetyDCA-220SSJ/SSJU Rules for Safe Operation Drugs or alcoholDCA-220SSJ/SSJU Rules for Safe Operation Electrical SafetyGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-220SSJ/SSJU Generator DecalsGenerator Decals Cont inued DCA-220SSJ/SSJU Generator DecalsTypical Generator Grounding Application DCA-220SSJ/SSJU InstallationMounting DCA-220SSJ/SSJU InstallationOutdoor Installation Indoor InstallationDCA-220SSJ/SSJU General Information Major Components DCA-220SSJ/SSJU Major ComponentsMenu Button Press this button to enter or exit menu screens DCA-220SSJ/SSJU Diagnostic DisplayDisplay Parameters Main Menu Navigation DCA-220SSJ/SSJU Diagnostic DisplayFirst Time Start Up Next item downTo make a selection Diagnostic CodeStored Fault Codes Engine Configuration DataDCA-220SSJ/SSJU Diagnostic Display DCA-220SSJ/SSJU Diagnostic Display Display will return to the single or four parameter screen Auxiliary Gage FaultActive Fault Codes Damage Backlight AdjustmentShut Down Codes Code from an engine control unit the single or fourIntensity Contrast AdjustmentIs highlighted Select Units Setup 1- Up DisplaySetup menu Once the Setup 1-up Display menu icon has beenUp display function Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayHighlighted Engine OIL TemperatureHalf duplex When the gage data has cleared, the displayGage Data is selected the PowerView will Version currently in the diagnostic displayMenu Touch the Menu button again to return to the MainTouch the Menu Button Highlight it, then touch Enter No parameter selected for this 4- UP quadrant DCA-220SSJ/SSJU Diagnostic DisplayGlossary Troubleshooting information ECU did not respond to the PowerView requestDCA-220SSJ/SSJU Generator Control Panel Fuel Gauge Indicates amount of diesel fuel available DCA-220SSJ/SSJU Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-220SSJ/SSJU Engine Operating PanelOutput Terminal Familiarization DCA-220SSJ/SSJU Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSJ/SSJU Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-220SSJ/SSJU Load Application DCA-220SSJ/SSJU Generator Outputs DCA-220SSJ/SSJU Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal GaugeMaximum Amps 1Ø-240V Uvwo Terminal Output Voltages DCA-220SSJ/SSJU Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-220SSJ/SSJU Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output VoltagesFuel Check DCA-220SSJ/SSJU SetupCircuit Breakers Lubrication OilRefueling Procedure DCA-220SSJ/SSJU SetupONLY! use #2 diesel fuel when refueling Operation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant AntifreezeAlternator BatteryBattery Cable Installation WiringEngines exhaust contains harmful emissions DCA-220SSJ/SSJU Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Before StartingEngine Speed Switch High No Load Starting Auto ModeTachometer Gauge Place the Mpec Control Switch in the Auto position Place the engine speed switch in the High positionEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-220SSJ/SSJU Maintenance Engine DCA-220SSJ/SSJU Maintenance Engine DCA-220SSJ/SSJU Maintenance HEATER/CHARGER Trailer Maintenance DCA-220SSJ/SSJU Maintenance TrailerHydraulic Surge Brakes Brake AdjustmentBrakes Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Never use an pneumatic air gun to tighten wheel lug nuts DCA-220SSJ/SSJU Maintenance TrailerLug Nut Torque Requirements Start all wheel lug nuts by handTrailer/Towing Vehicle Wiring Diagram DCA-220SSJ/SSJU -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-220SSJ/SSJU Generatorwiring DiagramEngine Wiring Diagram DCA-220SSJ/SSJU Enginewiring DiagramGenerator Troubleshooting DCA-220SSJ/SSJU -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSJ/SSJU -TROUBLESHOOTING Engine ControllerDCA-220SSJ/SSJU Operation and Parts Manual REV. #1 02/28/14 QTY. Column DCA220SSJ/SSJU Explanation of Code in Remarks ColumnDescription DCA220SSJ/SSJU Suggested Spare PartsDCA220SSJ/SSJU Generator Assy DCA220SSJ/SSJU Generator Assy DCA220SSJ/SSJU- Generator ASSY. DCA220SSJ/SSJU Generator ASSY. DCA220SSJ/SSJU Control Panel Assy DCA220SSJ/SSJU- Control Panel Assy DCA220SSJ/SSJU Control BOX Assy DCA220SSJ/SSJU Control BOX Assy DCA220SSJ/SSJU Control BOX ASSY. DCA220SSJ/SSJU Control BOX ASSY. DCA220SSJ/SSJU- Engine and Radiator Assy DCA220SSJ/SSJU Engine and Radiator Assy DCA220SSJ/SSJU Engine and Radiator Assy M4310301003 M431030120332A M4493601204 M4310300903DCA220SSJ/SSJU Engine and Radiator Assy M9300000203 06020210700269200660 0802081003DCA220SSJ/SSJU Outputterminal Assy DCA220SSJ/SSJU Outputterminal Assy DCA220SSJ/SSJU Outputterminal ASSY. DCA220SSJ/SSJU Outputterminal ASSY. DCA220SSJ/SSJU Battery Assy DCA220SSJ/SSJU Battery Assy DCA220SSJ/SSJU Muffler Assy DCA220SSJ/SSJU Muffler Assy DCA220SSJ/SSJU Fueltank Assy DCA220SSJ/SSJU Fueltank Assy DCA220SSJ/SSJU Enclosure Assy DCA220SSJ/SSJU Enclosure Assy DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. M4453600104 M911300010262A 0030006000 M4453600004DCA220SSJ/SSJU Rubber Seals Assy DCA220SSJ/SSJU Rubber Seals Assy DCA220SSJ/SSJU Nameplate and Decals Assy DCA220SSJ/SSJU Nameplate and Decals Assy DCA220SSJ/SSJU Nameplate and Decals ASSY. DCA220SSJ/SSJU Nameplate and Decals ASSY. Freight Policy Terms and Conditions of Sale PartsDCA-220SSJ/SSJU Operation and Parts Manual REV. #1 02/28/14 HERE’S HOW to GET Help

C1870300404, M4870300104B specifications

Multiquip, a leading manufacturer in the construction and industrial sectors, offers a wide range of durable and reliable products. Among its extensive portfolio, two notable models stand out: the M4870300104B and the C1870300404. These models are particularly praised for their efficiency, innovative technologies, and robust features that cater to various construction needs.

The Multiquip M4870300104B is a powerful multi-process welder, designed to tackle a wide variety of welding applications. This model is equipped with an advanced inverter technology that allows it to deliver smooth and stable arcs for TIG, MIG, and Stick welding. The inverter design also enhances energy efficiency, making it an ideal choice for both on-site and workshop use. Furthermore, the M4870300104B features a dual-voltage capability, supporting both 120V and 240V input, which provides flexibility for different job sites.

In terms of usability, the M4870300104B boasts an intuitive control panel that allows for easy adjustments. Its lightweight design ensures easy transport, while the rugged construction promises durability in demanding environments. With a duty cycle of 35% at 200 Amps, this welder is built for efficiency and long-lasting performance, making it suitable for both professional and DIY applications.

On the other hand, the C1870300404 is a high-performance concrete vibratory screed that plays a crucial role in ensuring smooth finishes on concrete surfaces. This model is engineered with advanced vibration technology which allows it to efficiently remove air pockets and stabilize the concrete. The C1870300404 features a robust aluminum frame, enhancing its durability while maintaining a lightweight structure for ease of handling.

Equipped with a powerful and reliable engine, the C1870300404 offers impressive runtime, allowing crews to work continuously without frequent interruptions. It also features adjustable vibration settings, enabling users to customize the intensity based on the specific requirements of the project at hand. The ergonomic design of the handle contributes to user comfort, reducing fatigue during extended periods of operation.

In conclusion, both the Multiquip M4870300104B and C1870300404 exemplify the brand’s commitment to quality, innovation, and user-centric design. These tools not only enhance productivity but also guarantee precision and efficiency in various construction tasks. Whether for welding or concrete finishing, Multiquip continues to deliver equipment that meets the evolving demands of the industry.