Multiquip C1870300404, M4870300104B Battery Cable Installation, Alternator, Wiring

Page 51

Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 37) are properly connected to the battery terminals as shown below.The Red Cable is connected to the positive terminal of the battery, and the Black Cable is connected to the negative terminal of the battery.

CAUTION - BATTERY SERVICING SAFETY

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

DCA-220SSJ/SSJU — SETUP

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANUAL or AUTO position. ALWAYS make sure that the MPEC Control Switch is in the OFF/RESET position when connecting the battery.

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

NOTICE

If the battery cable is connected incorrectly, electrical damage to the generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

CAUTION - BATTERY SERVICING SAFETY

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator can cause corrision and damage the alternator.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

Figure 37. Battery Connections

DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #1 (02/28/14) — PAGE 51

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Contents Model DCA220SSJ/SSJU DCA-220SSJ/SSJU Proposition 65WARNING DCA-220SSJ/SSJU Note DCA-220SSJ/SSJU -TABLE of Contents Ordering parts has never been easier DCA-220SSJ/SSJU Parts Ordering ProceduresDCA-220SSJ/SSJU Specifications Dimensions DCA-220SSJ/SSJU Dimensions TOP, Side and FrontHazard Symbols DCA-220SSJ/SSJU Safety Message Alert SymbolsDCA-220SSJ/SSJU Safety Message Alert Symbols Burns General SafetyDCA-220SSJ/SSJU Rules for Safe Operation Drugs or alcoholElectrical Safety DCA-220SSJ/SSJU Rules for Safe OperationGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-220SSJ/SSJU Generator DecalsGenerator Decals Cont inued DCA-220SSJ/SSJU Generator DecalsTypical Generator Grounding Application DCA-220SSJ/SSJU InstallationMounting DCA-220SSJ/SSJU InstallationOutdoor Installation Indoor InstallationDCA-220SSJ/SSJU General Information Major Components DCA-220SSJ/SSJU Major ComponentsDCA-220SSJ/SSJU Diagnostic Display Menu Button Press this button to enter or exit menu screensDisplay Parameters Main Menu Navigation DCA-220SSJ/SSJU Diagnostic DisplayFirst Time Start Up Next item downTo make a selection Diagnostic CodeStored Fault Codes Engine Configuration DataDCA-220SSJ/SSJU Diagnostic Display DCA-220SSJ/SSJU Diagnostic Display Display will return to the single or four parameter screen Auxiliary Gage FaultActive Fault Codes Damage Backlight AdjustmentShut Down Codes Code from an engine control unit the single or fourContrast Adjustment IntensityIs highlighted Select Units Setup 1- Up DisplayOnce the Setup 1-up Display menu icon has been Setup menuUp display function Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayHighlighted Engine OIL TemperatureHalf duplex When the gage data has cleared, the displayGage Data is selected the PowerView will Version currently in the diagnostic displayTouch the Menu button again to return to the Main MenuTouch the Menu Button Highlight it, then touch Enter No parameter selected for this 4- UP quadrant DCA-220SSJ/SSJU Diagnostic DisplayGlossary Troubleshooting information ECU did not respond to the PowerView requestDCA-220SSJ/SSJU Generator Control Panel Fuel Gauge Indicates amount of diesel fuel available DCA-220SSJ/SSJU Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-220SSJ/SSJU Engine Operating PanelOutput Terminal Familiarization DCA-220SSJ/SSJU Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSJ/SSJU Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsSingle Phase Load Three Phase LoadDCA-220SSJ/SSJU Load Application DCA-220SSJ/SSJU Generator Outputs How to Read the Output Terminal Gauge DCA-220SSJ/SSJU Generator OUTPUTS/ Gauge ReadingMaximum Amps 1Ø-240V Uvwo Terminal Output Voltages DCA-220SSJ/SSJU Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-220SSJ/SSJU Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output Voltages Fuel Check DCA-220SSJ/SSJU Setup Circuit Breakers Lubrication OilDCA-220SSJ/SSJU Setup Refueling ProcedureONLY! use #2 diesel fuel when refueling Operation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant AntifreezeAlternator BatteryBattery Cable Installation WiringEngines exhaust contains harmful emissions DCA-220SSJ/SSJU Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Before StartingEngine Speed Switch High Starting Auto Mode No LoadTachometer Gauge Place the Mpec Control Switch in the Auto position Place the engine speed switch in the High positionEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-220SSJ/SSJU Maintenance Engine DCA-220SSJ/SSJU Maintenance Engine DCA-220SSJ/SSJU Maintenance HEATER/CHARGER Trailer Maintenance DCA-220SSJ/SSJU Maintenance TrailerHydraulic Surge Brakes Brake AdjustmentBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension Never use an pneumatic air gun to tighten wheel lug nuts DCA-220SSJ/SSJU Maintenance TrailerLug Nut Torque Requirements Start all wheel lug nuts by handTrailer/Towing Vehicle Wiring Diagram DCA-220SSJ/SSJU -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-220SSJ/SSJU Generatorwiring DiagramEngine Wiring Diagram DCA-220SSJ/SSJU Enginewiring DiagramGenerator Troubleshooting DCA-220SSJ/SSJU -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSJ/SSJU -TROUBLESHOOTING Engine ControllerDCA-220SSJ/SSJU Operation and Parts Manual REV. #1 02/28/14 QTY. Column DCA220SSJ/SSJU Explanation of Code in Remarks ColumnDescription DCA220SSJ/SSJU Suggested Spare PartsDCA220SSJ/SSJU Generator Assy DCA220SSJ/SSJU Generator Assy DCA220SSJ/SSJU- Generator ASSY. DCA220SSJ/SSJU Generator ASSY. DCA220SSJ/SSJU Control Panel Assy DCA220SSJ/SSJU- Control Panel Assy DCA220SSJ/SSJU Control BOX Assy DCA220SSJ/SSJU Control BOX Assy DCA220SSJ/SSJU Control BOX ASSY. DCA220SSJ/SSJU Control BOX ASSY. DCA220SSJ/SSJU- Engine and Radiator Assy DCA220SSJ/SSJU Engine and Radiator Assy DCA220SSJ/SSJU Engine and Radiator Assy M4310301003 M431030120332A M4493601204 M4310300903DCA220SSJ/SSJU Engine and Radiator Assy M9300000203 06020210700269200660 0802081003DCA220SSJ/SSJU Outputterminal Assy DCA220SSJ/SSJU Outputterminal Assy DCA220SSJ/SSJU Outputterminal ASSY. DCA220SSJ/SSJU Outputterminal ASSY. DCA220SSJ/SSJU Battery Assy DCA220SSJ/SSJU Battery Assy DCA220SSJ/SSJU Muffler Assy DCA220SSJ/SSJU Muffler Assy DCA220SSJ/SSJU Fueltank Assy DCA220SSJ/SSJU Fueltank Assy DCA220SSJ/SSJU Enclosure Assy DCA220SSJ/SSJU Enclosure Assy DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. M4453600104 M911300010262A 0030006000 M4453600004DCA220SSJ/SSJU Rubber Seals Assy DCA220SSJ/SSJU Rubber Seals Assy DCA220SSJ/SSJU Nameplate and Decals Assy DCA220SSJ/SSJU Nameplate and Decals Assy DCA220SSJ/SSJU Nameplate and Decals ASSY. DCA220SSJ/SSJU Nameplate and Decals ASSY. Freight Policy Terms and Conditions of Sale PartsDCA-220SSJ/SSJU Operation and Parts Manual REV. #1 02/28/14 HERE’S HOW to GET Help