Multiquip
DCA220SSCU4i
manual
Troubleshooting
Specifications
Install
Trailer Wiring Diagram
DPF pre-alarm
Connecting Loads
Dimension
Maintenance
Inspection/SETUP
BaTTerY saFeTY
Page 5
notes
DCA220ssCU/4i 60 hz generator• operation manual — rev. #0 (10/25/12) — page 5
Page 4
Page 6
Image 5
Page 4
Page 6
Contents
Model DCA220SSCU Model DCA220SSCU4i
Proposition 65 warning
Nhtsa
Reporting Safety Defects
Specifications are subject to change without notice
Table of Contents
Page
SaFeTY messages
Safety Information
GeneraTor saFeTY
General saFeTY
If operating in speed ranges above the maximum allowable
Engine saFeTY
Restricted. If the air fl ow is
ToWing saFeTY
Fuel saFeTY
never use fuel as a cleaning agent
From fuel vapors or if fuel is spilled on a hot engine
Power cord/cable safety
ElecTrical saFeTY
Grounding safety
EnvironmenTal saFeTY
BaTTerY saFeTY
Includes engine and radiator hoses Includes filters
Specifications
220
Dimensions
Typical Generator Grounding Application
Installation
Indoor Installation
Outdoor Installation
Mounting
Generator Grounding
General Information
Item no
Major Components
Option Button This button is not active. Do not use
Engine control unit ecu
Fuel Gauge Indicates amount of diesel fuel available
ENGINE/Generator Control Panel
Output Terminal Panel is provided with the following
Output Terminal Familiarization
Terminal legs O and Ground are considered bonded grounds
139V Twist-Lock Auxiliary Receptacles
VAC Gfci Receptacles
Over Current Relay
Connecting Loads
Load Application
Single Phase Load
Three Phase Load
Maximum Amps
Generator Output Voltages
Voltage Change-Over Board
Generator OUTPUTS/gauge reading
How to Read the ac ammeter and ac voltage gauges
AC Voltmeter Gauge Reading
AC Ammeter Gauge Reading
1Ø-120V Uvwo Terminal Output Voltages
1Ø-240V Uvwo Terminal Output Voltages
1Ø-277V Uvwo Terminal Output Voltages
3Ø-480V Uvwo Terminal Output Voltages
1Ø-480V Uvwo Terminal Output Voltages
Circuit Breakers
Inspection/SETUP
Lubrication Oil
Fuel Check
Only Fill on Level Ground
Refueling Procedure
Air Cleaner Fan Belt Tension
Cleaning the Radiator
Coolant Antifreeze/Summer Coolant/ Water
Operation in Freezing Weather
Battery Cable Installation
Battery
Wiring
Alternator
Before Starting
Place the engine speed switch in the LOW down position
Starting Manual
Engine’s exhaust contains harmful emissions
Voltmeter
Starting Auto Mode
Generator START-UP Procedure Auto Mode
Emergency Shutdown Procedure
Normal Shutdown Procedure
Never stop the engine suddenly except in an emergency
Remove all loads from the generator
Air Cleaner with Dust Indicator
Maintenance
General Inspection Air Cleaner
Fuel Addition
Cleaning Inside the Fuel Tank
Removing Water from the Fuel Tank
Fuel Tank Inspection
Check Oil Level
Radiator Cleaning
Replacing Oil Filter
Flushing Out Radiator and Replacing Coolant
Battery Charger and Jacket Water Heater Power Connections
Emission control
DPF pre-alarm
Diesel Oxidation Catalyst DOC
Diesel Particulate Filter DPF
ECU DPF Engine Shutdown
Forced regeneration procedure
Trailer Maintenance
Trailer Maintenance
Brakes
Brake Adjustment
Hydraulic Surge Brakes
Actuator
Suspension
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
Never use an pneumatic air gun to tighten wheel lug nuts
Lug Nut Torque Requirements
Trailer/Towing Vehicle Wiring Diagram
Trailer Wiring Diagram
Generator Wiring Diagram
Generator Wiring Diagram
Engine Wiring Diagram
Engine Wiring Diagram
Troubleshooting Generator
Troubleshooting Diagnostics
Page
Explanation of Code in Remarks Column
Suggested Spare Parts
Generator Assy
0601823282
0601842334
0018205020
4A# 0032005000
Generator Assy
011106015
C1154400103
18-1 031112230
C1132300114
Control panel Assy
M9220100004
M4223000503
Y0080200007
M4223000604
Control BOX Assy
011008020
M4213000212
M4213400104
M4213500104
Control BOX Assy
M4273000003
0027105016
011208030
8181852104
Engine and Radiator Assy
Y0602015246
M4923200054
Y0602046648
Y0602046649
Engine and Radiator Assy
Y0605511394
Y0603307520
Y0605512192
0193600400
Output terminal Assy
M9220100304
C1231700003
0801830804
3461860504
Battery Assy
M9103000804
0602220199
0602220920
3A#
Muffler Assy
M4330400003
Y0602300240
M2330400704
0207308000
Fuel tank Assy
0605505070
M4363000202
M4363200004
M9310500104
Enclosure Assy
M1413400004
M4413000412
M4423000512
M4493104603
Enclosure ASSY.
0027208025
0601850097
M4443600004
28A 952404470
Enclosure ASSY.
50A M4493407604
M4453001603
M4453001703
51A M4493407704
Rubber seals Assy
Seal Rubber
Nameplate and decals Assy
M4550000703
M4550000603
M9520100304
M9520100603
Nameplate and decals ASSY.
0600500090
M9510200002
0021106016
M4560100704
Freight Policy
Terms and Conditions of Sale Parts
Page
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