Multiquip DCA220SSCU4i manual Engine saFeTY, Restricted. If the air fl ow is

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Safety Information

engine saFeTY

danger

„The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.

„The engine of this equipment requires an adequate free fl ow of cooling air. never

operate this equipment in any enclosed or narrow area where free fl ow of the air is

restricted. If the air fl ow is

restricted it will cause injury to people and property and serious damage to the equipment or engine.

Warning

„do noT place hands or fingers inside engine compartment when engine is running.

„never operate the engine with heat shields or guards removed.

„Keep fi ngers, hands hair and clothing away from all moving parts to prevent injury.

„ do noT remove the radiator cap while the engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the generator.

„do noT remove the coolant drain plug while the engine is hot. Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the generator.

„do noT remove the engine oil drain plug while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the generator.

cauTion

„never touch the hot exhaust manifold,

muffl er or cylinder. Allow these parts to cool before servicing equipment.

NOTICE

„never run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter frequently to prevent engine malfunction.

„never tamper with the factory settings of the engine or engine governor. Damage to the engine or equipment can result

if operating in speed ranges above the maximum allowable.

„Wet stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied. When a diesel engine operates without suffi cient load (less than 40% of the rated output), it will not operate at its optimum temperature. This will allow unburned fuel to accumulate in the exhaust system, which can foul the fuel injectors, engine valves and exhaust system, including turbochargers, and reduce the operating performance.

In order for a diesel engine to operate at peak effi ciency, it must be able to provide fuel and air in the proper ratio and at a high enough engine temperature for the engine to completely burn all of the fuel.

Wet stacking does not usually cause any permanent damage and can be alleviated if additional load is applied to relieve the condition. It can reduce the system performance and increase maintenance. Applying an increasing load over a period of time until the excess fuel is burned off and the system capacity is reached usually can repair the condition. This can take several hours to burn off the accumulated unburned fuel.

„State Health Safety Codes and Public Resources Codes specify that in certain locations, spark arresters must be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or fl ames from the engine exhaust. Spark arresters are qualifi ed and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator.

page 8 — dca220sscu/4i 60 hz generator • operation and Parts manual — rev. #0 (10/25/12)

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Contents Model DCA220SSCU Model DCA220SSCU4i Proposition 65 warning Reporting Safety Defects NhtsaTable of Contents Specifications are subject to change without noticePage Safety Information SaFeTY messagesGeneral saFeTY GeneraTor saFeTYIf operating in speed ranges above the maximum allowable Engine saFeTYRestricted. If the air fl ow is Fuel saFeTY ToWing saFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot enginePower cord/cable safety ElecTrical saFeTYGrounding safety BaTTerY saFeTY EnvironmenTal saFeTYSpecifications Includes engine and radiator hoses Includes filtersDimensions 220Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noEngine control unit ecu Option Button This button is not active. Do not useENGINE/Generator Control Panel Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Panel is provided with the following Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles 139V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Maximum Amps Generator Output VoltagesVoltage Change-Over Board How to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge Reading1Ø-240V Uvwo Terminal Output Voltages 1Ø-120V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages Inspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Only Fill on Level GroundCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorPlace the engine speed switch in the LOW down position Before StartingStarting Manual Engine’s exhaust contains harmful emissionsVoltmeter Generator START-UP Procedure Auto Mode Starting Auto ModeNormal Shutdown Procedure Emergency Shutdown ProcedureNever stop the engine suddenly except in an emergency Remove all loads from the generatorAir Cleaner with Dust Indicator MaintenanceGeneral Inspection Air Cleaner Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank InspectionRadiator Cleaning Check Oil LevelReplacing Oil Filter Flushing Out Radiator and Replacing CoolantBattery Charger and Jacket Water Heater Power Connections DPF pre-alarm Emission controlDiesel Oxidation Catalyst DOC Diesel Particulate Filter DPFForced regeneration procedure ECU DPF Engine ShutdownTrailer Maintenance Trailer MaintenanceBrake Adjustment BrakesHydraulic Surge Brakes ActuatorSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Troubleshooting Diagnostics Page Explanation of Code in Remarks Column Suggested Spare Parts Generator Assy 0601842334 06018232820018205020 4A# 0032005000Generator Assy C1154400103 01110601518-1 031112230 C1132300114Control panel Assy M4223000503 M9220100004Y0080200007 M4223000604Control BOX Assy M4213000212 011008020M4213400104 M4213500104Control BOX Assy 0027105016 M4273000003011208030 8181852104Engine and Radiator Assy M4923200054 Y0602015246Y0602046648 Y0602046649Engine and Radiator Assy Y0603307520 Y0605511394Y0605512192 0193600400Output terminal Assy C1231700003 M92201003040801830804 3461860504Battery Assy 0602220199 M91030008040602220920 3A#Muffler Assy Y0602300240 M4330400003M2330400704 0207308000Fuel tank Assy M4363000202 0605505070M4363200004 M9310500104Enclosure Assy M4413000412 M1413400004M4423000512 M4493104603Enclosure ASSY. 0601850097 0027208025M4443600004 28A 952404470Enclosure ASSY. M4453001603 50A M4493407604M4453001703 51A M4493407704Rubber seals Assy Seal Rubber Nameplate and decals Assy M4550000603 M4550000703M9520100304 M9520100603Nameplate and decals ASSY. M9510200002 06005000900021106016 M4560100704Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help