Multiquip DCA220SSCU Outdoor Installation, Indoor Installation, Mounting, Generator Grounding

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Installation

Outdoor Installation

Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.

CAUTION

Pay close attention to ventilation when operating the generator inside tunnels and caves.The engine exhaust contains noxious elements. Engine exhaust must be routed to a ventilated area.

Indoor Installation

Exhaust gases from diesel engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside. The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.

Mounting

The generator must be mounted on a solid foundation (such as concrete) and set firmly on the foundation to isolate vibration of the generator when it is running.The generator must set at least 6 inches above the floor or grade level (in accordance to NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment.

Generator Grounding

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground (Figure 2).

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following grounding requirements:

1.Use one of the following wire types to connect the generator to earth ground.

a.Copper - 8 AWG (5.3 mm2)

b.Aluminum - 6 AWG (8.4 mm2)

2.When grounding the generator (Figure 2) connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully. Connect the other end of the ground cable to earth ground.

3.NEC article 250-52(c) specifies that the earth ground rod should be buried a minimum of 8 ft. into the ground.

NOTICE

When connecting the generator to any buildings electrical system ALWAYS consult with a licensed electrician.

NOTICE

This generator has a permanent bonding conductor between the generator stator windings and the frame.

DCA220ssCU/4i 60 hz generator• operation manual — rev. #0 (10/25/12) — page 15

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Contents Model DCA220SSCU Model DCA220SSCU4i Proposition 65 warning Nhtsa Reporting Safety DefectsSpecifications are subject to change without notice Table of ContentsPage SaFeTY messages Safety InformationGeneraTor saFeTY General saFeTYEngine saFeTY Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable From fuel vapors or if fuel is spilled on a hot engine Fuel saFeTYToWing saFeTY „ never use fuel as a cleaning agentElecTrical saFeTY Grounding safetyPower cord/cable safety EnvironmenTal saFeTY BaTTerY saFeTYIncludes engine and radiator hoses Includes filters Specifications220 DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsOption Button This button is not active. Do not use Engine control unit ecuFuel Gauge Indicates amount of diesel fuel available ENGINE/Generator Control PanelOutput Terminal Familiarization Terminal legs O and Ground are considered bonded groundsOutput Terminal Panel is provided with the following 139V Twist-Lock Auxiliary Receptacles VAC Gfci ReceptaclesOver Current Relay Connecting LoadsSingle Phase Load Three Phase LoadLoad Application Generator Output Voltages Voltage Change-Over BoardMaximum Amps AC Ammeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Voltmeter Gauge Reading1Ø-120V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages Fuel Check Inspection/SETUPCircuit Breakers Lubrication OilOnly Fill on Level Ground Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/ WaterAlternator BatteryBattery Cable Installation WiringEngine’s exhaust contains harmful emissions Place the engine speed switch in the LOW down positionBefore Starting Starting ManualVoltmeter Starting Auto Mode Generator START-UP Procedure Auto ModeRemove all loads from the generator Normal Shutdown ProcedureEmergency Shutdown Procedure Never stop the engine suddenly except in an emergencyMaintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Fuel Tank Inspection Cleaning Inside the Fuel TankFuel Addition Removing Water from the Fuel TankFlushing Out Radiator and Replacing Coolant Radiator CleaningCheck Oil Level Replacing Oil FilterBattery Charger and Jacket Water Heater Power Connections Diesel Particulate Filter DPF DPF pre-alarmEmission control Diesel Oxidation Catalyst DOCECU DPF Engine Shutdown Forced regeneration procedureTrailer Maintenance Trailer MaintenanceActuator Brake AdjustmentBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Troubleshooting Diagnostics Page Explanation of Code in Remarks Column Suggested Spare Parts Generator Assy 4A# 0032005000 06018423340601823282 0018205020Generator Assy C1132300114 C1154400103011106015 18-1 031112230Control panel Assy M4223000604 M4223000503M9220100004 Y0080200007Control BOX Assy M4213500104 M4213000212011008020 M4213400104Control BOX Assy 8181852104 0027105016M4273000003 011208030Engine and Radiator Assy Y0602046649 M4923200054Y0602015246 Y0602046648Engine and Radiator Assy 0193600400 Y0603307520Y0605511394 Y0605512192Output terminal Assy 3461860504 C1231700003M9220100304 0801830804Battery Assy 3A# 0602220199M9103000804 0602220920Muffler Assy 0207308000 Y0602300240M4330400003 M2330400704Fuel tank Assy M9310500104 M43630002020605505070 M4363200004Enclosure Assy M4493104603 M4413000412M1413400004 M4423000512Enclosure ASSY. 28A 952404470 06018500970027208025 M4443600004Enclosure ASSY. 51A M4493407704 M445300160350A M4493407604 M4453001703Rubber seals Assy Seal Rubber Nameplate and decals Assy M9520100603 M4550000603M4550000703 M9520100304Nameplate and decals ASSY. M4560100704 M95102000020600500090 0021106016Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help