Multiquip DCA220SSCU4i manual Before Starting, Starting Manual

Page 32

GENERATOR START-UP PROCEDURE (MANUAL)

Before Starting

CAUTION

The engine’s exhaust contains harmful emissions.

ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel.

WARNING

NEVER manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position.

1.Place the main, G.F.C.I., and aux. circuit breakers (Figure 35) in the OFF position prior to starting the engine.

Figure 35. Main, Aux. and GFCI

Circuit Breakers (OFF)

2.Make sure the voltage change-over board has been configured for the desired output voltage.

3.Connect the load to the receptacles or the output terminal lugs as shown in Figure 10. These load connection points can be found on the output terminal panel and the output terminal panel’s hard wire hookup panel.

4.Tighten terminal nuts securely to prevent load wires from slipping out.

5.Close all engine enclosure doors (Figure 36).

CORRECT INCORRECT

Figure 36. Engine Enclosure Doors

Starting (Manual)

1.Place the engine speed switch (Figure 37) in the LOW (down) position.

Figure 37. Engine Speed Switch (Low)

2.Place the Auto-Off/Reset Manual Switch in the MANUAL position to start the engine (Figure 38).

Figure 38. Auto-Off/ResetManua;Switch

(Manual Position)

NOTICE

If engine fails to start in a specified number attempts, the shutdown lamp will illuminate and the Auto-Off/ Reset Switch must be place inthe Off/Reset position before the engine can be restarted.

NOTICE

Engine will pre-heat automatically in cold weather conditions." Glow Plug Hold " message will be displayed and the engine will start automatically after pre-heating..

3.Once the engine starts, let the engine run for 1-2 minutes (let engine idle longer in cold weather conditions). Listen for any abnormal noises. If any abnormalities exist, shut down the engine and correct the problem. If the engine is running smoothly, place the engine speed switch (Figure 39) in the HIGH (up) position.

Figure 39. Engine Speed Switch (High)

4.The generator’s frequency meter (Figure 40) should be displaying the 60 cycle output frequency in HERTZ.

Figure 40. Frequency Meter

page 32 — dca220sscu/4i 60 hz generator • operation and Parts manual — rev. #0 (10/25/12)

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Contents Model DCA220SSCU Model DCA220SSCU4i Proposition 65 warning Reporting Safety Defects NhtsaTable of Contents Specifications are subject to change without noticePage Safety Information SaFeTY messagesGeneral saFeTY GeneraTor saFeTYIf operating in speed ranges above the maximum allowable Engine saFeTYRestricted. If the air fl ow is Fuel saFeTY ToWing saFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot enginePower cord/cable safety ElecTrical saFeTYGrounding safety BaTTerY saFeTY EnvironmenTal saFeTYSpecifications Includes engine and radiator hoses Includes filtersDimensions 220Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noEngine control unit ecu Option Button This button is not active. Do not useENGINE/Generator Control Panel Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Panel is provided with the following Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles 139V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Maximum Amps Generator Output VoltagesVoltage Change-Over Board How to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge Reading1Ø-240V Uvwo Terminal Output Voltages 1Ø-120V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages Inspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Only Fill on Level GroundCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorPlace the engine speed switch in the LOW down position Before StartingStarting Manual Engine’s exhaust contains harmful emissionsVoltmeter Generator START-UP Procedure Auto Mode Starting Auto ModeNormal Shutdown Procedure Emergency Shutdown ProcedureNever stop the engine suddenly except in an emergency Remove all loads from the generatorAir Cleaner with Dust Indicator MaintenanceGeneral Inspection Air Cleaner Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank InspectionRadiator Cleaning Check Oil LevelReplacing Oil Filter Flushing Out Radiator and Replacing CoolantBattery Charger and Jacket Water Heater Power Connections DPF pre-alarm Emission controlDiesel Oxidation Catalyst DOC Diesel Particulate Filter DPFForced regeneration procedure ECU DPF Engine ShutdownTrailer Maintenance Trailer MaintenanceBrake Adjustment BrakesHydraulic Surge Brakes ActuatorSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Troubleshooting Diagnostics Page Explanation of Code in Remarks Column Suggested Spare Parts Generator Assy 0601842334 06018232820018205020 4A# 0032005000Generator Assy C1154400103 01110601518-1 031112230 C1132300114Control panel Assy M4223000503 M9220100004Y0080200007 M4223000604Control BOX Assy M4213000212 011008020M4213400104 M4213500104Control BOX Assy 0027105016 M4273000003011208030 8181852104Engine and Radiator Assy M4923200054 Y0602015246Y0602046648 Y0602046649Engine and Radiator Assy Y0603307520 Y0605511394Y0605512192 0193600400Output terminal Assy C1231700003 M92201003040801830804 3461860504Battery Assy 0602220199 M91030008040602220920 3A#Muffler Assy Y0602300240 M4330400003M2330400704 0207308000Fuel tank Assy M4363000202 0605505070M4363200004 M9310500104Enclosure Assy M4413000412 M1413400004M4423000512 M4493104603Enclosure ASSY. 0601850097 0027208025M4443600004 28A 952404470Enclosure ASSY. M4453001603 50A M4493407604M4453001703 51A M4493407704Rubber seals Assy Seal Rubber Nameplate and decals Assy M4550000603 M4550000703M9520100304 M9520100603Nameplate and decals ASSY. M9510200002 06005000900021106016 M4560100704Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help