Multiquip DCA220SSCU4i manual ENGINE/Generator Control Panel

Page 19

ENGINE/Generator Control Panel

 

 

 

1

 

 

 

 

50

A

 

180

B

 

18

C

25

75

 

140

220

 

12

24

PSI

 

 

°F

 

 

VOLTS

 

0

100

100

260

 

6

30

OIL PRESS

 

WATER TEMP

 

BATTERY

 

 

D

½

 

E

150

 

 

 

 

 

 

 

120

180

 

 

 

 

 

 

60

 

 

 

 

°F

 

 

RPMX10

 

 

E

 

F

 

0

210

 

 

 

FUEL

 

 

SPEED

 

 

 

 

 

2

25

50

 

180

 

18

75

140

220

12

24

0

PSI

 

°F

 

VOLTS

100

100

260

6

30

OIL PRESS

WATER TEMP

 

BATTERY

½150

 

 

120

180

 

 

60

 

 

°F

RPMX10

E

F

0

210

FUELSPEED

ECU Series 800 Controller

Engine Started

Shutdown

Pre-Alarm

Alarm

Screen

Option

Program

Acknowledge Change

Exit

3

4

7

INCREASEDECREASE

8

V

U W

OFF

59

V-W

U-V W-U

OFF

6

14

131110

12

Figure 5. Gauge Unit Assembly

The definitions below describe the controls and functions of the Engine/Generator Control Panel (Figure 5).

1.Gauge Unit Assembly — This assembly houses the various engine monitoring gauges. These gauges indicate: oil pressure, water temperature, charging voltmeter, fuel and engine speed RPM (tachometer).

A.Oil Pressure Gauge — During normal operation this gauge be should read between 35 to 65 psi. (241~448 kPa). When starting the generator the oil pressure may read a little higher, but after the engine warms up the oil pressure should return to the correct pressure range.

B.Water Temperature Gauge — During normal operation this gauge be should read between 180° and 225°F (82°~107°C).

C.Charging Voltmeter Gauge — During normal operation this gauge indicate minimum 26 VDC

D.Fuel Gauge — Indicates amount of diesel fuel available.

E.Tachometer — Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. .

2.Panel Light — For operation at night, panel light illuminates control panel for ease of reading meters and gauges. Make sure oanel light switch is in the OFF position when light is not in use.

3.Panel Light Switch — When activated will turn on control panel light.

4.Frequency Meter — Indicates the output frequency in hertz (Hz). Normally 60 Hz

5.AC Ammeter — Indicates the amount of current the load is drawing from the generator per leg selected by the ammeter phase-selector switch.

6.AC Voltmeter — Indicates the output voltage present at the U,V, and W Output Terminal Lugs.

7.Voltage Regulator Control — Allows ±15% manual adjustment of the generator’s output voltage.

8.Ammeter Change-Over Switch — This switch allows the AC ammeter to indicate the current flowing to the load connected to any phase of the output terminals, or to be switched off. This switch does not effect the generator output in any fashion, it is for current reading only.

9.Voltmeter Change-Over Switch — This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off.

10.Emergency Stop Button — Push this button inward to stop the engine in the event of an emergency. DO NOT use this button as a means of stopping the engine.

11.Engine Speed Switch — This switch controls the speed of the engine (low/high).

12.Auto/Start Switch — This switch selects either manual or automatic operation . Center position is OFF (reset).

13.Hour Check Button — With the engine stopped, press and hold ths button. The total running hours, fuel level, and battery voltage will be displayed.

14.Main Circuit Breaker — This three-pole, 600 amp main breaker is provided to protect the U,V, and W Output Terminal Lugs from overload.

DCA220ssCU/4i 60 hz generator• operation manual — rev. #0 (10/25/12) — page 19

Image 19
Contents Model DCA220SSCU Model DCA220SSCU4i Proposition 65 warning Nhtsa Reporting Safety DefectsSpecifications are subject to change without notice Table of ContentsPage SaFeTY messages Safety InformationGeneraTor saFeTY General saFeTYRestricted. If the air fl ow is Engine saFeTYIf operating in speed ranges above the maximum allowable From fuel vapors or if fuel is spilled on a hot engine Fuel saFeTYToWing saFeTY „ never use fuel as a cleaning agentGrounding safety ElecTrical saFeTYPower cord/cable safety EnvironmenTal saFeTY BaTTerY saFeTYIncludes engine and radiator hoses Includes filters Specifications220 DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsOption Button This button is not active. Do not use Engine control unit ecuFuel Gauge Indicates amount of diesel fuel available ENGINE/Generator Control PanelTerminal legs O and Ground are considered bonded grounds Output Terminal FamiliarizationOutput Terminal Panel is provided with the following 139V Twist-Lock Auxiliary Receptacles VAC Gfci ReceptaclesOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadLoad Application Voltage Change-Over Board Generator Output VoltagesMaximum Amps AC Ammeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Voltmeter Gauge Reading1Ø-120V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages Fuel Check Inspection/SETUPCircuit Breakers Lubrication OilOnly Fill on Level Ground Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/ WaterAlternator BatteryBattery Cable Installation WiringEngine’s exhaust contains harmful emissions Place the engine speed switch in the LOW down positionBefore Starting Starting ManualVoltmeter Starting Auto Mode Generator START-UP Procedure Auto ModeRemove all loads from the generator Normal Shutdown ProcedureEmergency Shutdown Procedure Never stop the engine suddenly except in an emergencyGeneral Inspection Air Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Cleaning Inside the Fuel TankFuel Addition Removing Water from the Fuel TankFlushing Out Radiator and Replacing Coolant Radiator CleaningCheck Oil Level Replacing Oil FilterBattery Charger and Jacket Water Heater Power Connections Diesel Particulate Filter DPF DPF pre-alarmEmission control Diesel Oxidation Catalyst DOCECU DPF Engine Shutdown Forced regeneration procedureTrailer Maintenance Trailer MaintenanceActuator Brake AdjustmentBrakes Hydraulic Surge BrakesTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Troubleshooting Diagnostics Page Explanation of Code in Remarks Column Suggested Spare Parts Generator Assy 4A# 0032005000 06018423340601823282 0018205020Generator Assy C1132300114 C1154400103011106015 18-1 031112230Control panel Assy M4223000604 M4223000503M9220100004 Y0080200007Control BOX Assy M4213500104 M4213000212011008020 M4213400104Control BOX Assy 8181852104 0027105016M4273000003 011208030Engine and Radiator Assy Y0602046649 M4923200054Y0602015246 Y0602046648Engine and Radiator Assy 0193600400 Y0603307520Y0605511394 Y0605512192Output terminal Assy 3461860504 C1231700003M9220100304 0801830804Battery Assy 3A# 0602220199M9103000804 0602220920Muffler Assy 0207308000 Y0602300240M4330400003 M2330400704Fuel tank Assy M9310500104 M43630002020605505070 M4363200004Enclosure Assy M4493104603 M4413000412M1413400004 M4423000512Enclosure ASSY. 28A 952404470 06018500970027208025 M4443600004Enclosure ASSY. 51A M4493407704 M445300160350A M4493407604 M4453001703Rubber seals Assy Seal Rubber Nameplate and decals Assy M9520100603 M4550000603M4550000703 M9520100304Nameplate and decals ASSY. M4560100704 M95102000020600500090 0021106016Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help