Multiquip DCA220SSCU4i manual Control BOX Assy

Page 62

CONTROL BOX ASSY. (continued)

page 62 — dca220sscu/4i 60 hz generator • operation and Parts manual — rev. #0 (10/25/12)

Image 62

Contents Model DCA220SSCU Model DCA220SSCU4i Proposition 65 warning Reporting Safety Defects NhtsaTable of Contents Specifications are subject to change without noticePage Safety Information SaFeTY messagesGeneral saFeTY GeneraTor saFeTYIf operating in speed ranges above the maximum allowable Engine saFeTYRestricted. If the air fl ow is „ never use fuel as a cleaning agent Fuel saFeTYToWing saFeTY From fuel vapors or if fuel is spilled on a hot enginePower cord/cable safety ElecTrical saFeTYGrounding safety BaTTerY saFeTY EnvironmenTal saFeTYSpecifications Includes engine and radiator hoses Includes filtersDimensions 220Installation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Item noEngine control unit ecu Option Button This button is not active. Do not useENGINE/Generator Control Panel Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Panel is provided with the following Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles 139V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Maximum Amps Generator Output VoltagesVoltage Change-Over Board AC Voltmeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Ammeter Gauge Reading1Ø-240V Uvwo Terminal Output Voltages 1Ø-120V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages Lubrication Oil Inspection/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only Fill on Level GroundCoolant Antifreeze/Summer Coolant/ Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorStarting Manual Place the engine speed switch in the LOW down positionBefore Starting Engine’s exhaust contains harmful emissionsVoltmeter Generator START-UP Procedure Auto Mode Starting Auto ModeNever stop the engine suddenly except in an emergency Normal Shutdown ProcedureEmergency Shutdown Procedure Remove all loads from the generatorAir Cleaner with Dust Indicator MaintenanceGeneral Inspection Air Cleaner Removing Water from the Fuel Tank Cleaning Inside the Fuel TankFuel Addition Fuel Tank InspectionReplacing Oil Filter Radiator CleaningCheck Oil Level Flushing Out Radiator and Replacing CoolantBattery Charger and Jacket Water Heater Power Connections Diesel Oxidation Catalyst DOC DPF pre-alarmEmission control Diesel Particulate Filter DPFForced regeneration procedure ECU DPF Engine ShutdownTrailer Maintenance Trailer MaintenanceHydraulic Surge Brakes Brake AdjustmentBrakes ActuatorSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Troubleshooting Diagnostics Page Explanation of Code in Remarks Column Suggested Spare Parts Generator Assy 0018205020 06018423340601823282 4A# 0032005000Generator Assy 18-1 031112230 C1154400103011106015 C1132300114Control panel Assy Y0080200007 M4223000503M9220100004 M4223000604Control BOX Assy M4213400104 M4213000212011008020 M4213500104Control BOX Assy 011208030 0027105016M4273000003 8181852104Engine and Radiator Assy Y0602046648 M4923200054Y0602015246 Y0602046649Engine and Radiator Assy Y0605512192 Y0603307520Y0605511394 0193600400Output terminal Assy 0801830804 C1231700003M9220100304 3461860504Battery Assy 0602220920 0602220199M9103000804 3A#Muffler Assy M2330400704 Y0602300240M4330400003 0207308000Fuel tank Assy M4363200004 M43630002020605505070 M9310500104Enclosure Assy M4423000512 M4413000412M1413400004 M4493104603Enclosure ASSY. M4443600004 06018500970027208025 28A 952404470Enclosure ASSY. M4453001703 M445300160350A M4493407604 51A M4493407704Rubber seals Assy Seal Rubber Nameplate and decals Assy M9520100304 M4550000603M4550000703 M9520100603Nameplate and decals ASSY. 0021106016 M95102000020600500090 M4560100704Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help