Multiquip DCA220SSCU4i manual Normal Shutdown Procedure, Emergency Shutdown Procedure

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GENERATOR SHUT-DOWN PROCEDURES

WARNING

NEVER stop the engine suddenly except in an emergency.

Normal Shutdown Procedure

To shutdown the generator, use the following procedure:

1.Place both the MAIN, GFCI and LOAD circuit breakers as shown in Figure 51 to the OFF position.

6.Remove all loads from the generator.

7.Inspect entire generator for any damage or loosening of components that may have occurred during operation.

Emergency Shutdown Procedure

1.To stop the engine in the event of an emergency, PUSH the emergency stop button (Figure 54) inward. This button is located on the engine operating panel, see Figure 5.

Figure 51. Main, Aux. and GFCI

Circuit Breakers (OFF)

2.Place the Engine Speed Switch (Figure 52) in the “LOW” (down) position.

Figure 52. Engine Speed Switch (Low)

3.Let the engine cool by running it at low speed for 3-5 minutes with no load applied.

4.Place the Auto Off/Reset Manual Switch (Figure 53) in the OFF/RESET position.

Figure 54. Emergency Stop Button

NOTICE

The emergency stop pushbutton switch is a push-lock type switch. The switch contacts will remain locked once the button has been pushed.To release the switch contacts rotate the button clockwise.The engine will not start unless the contacts are released.

Figure 53. Auto Off/Reset Manual Switch

(Off/Reset)

5.Verify that all status LEDs on the ECU control panel are OFF (not lit).

DCA220ssCU/4i 60 hz generator• operation manual — rev. #0 (10/25/12) — page 35

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Contents Model DCA220SSCU Model DCA220SSCU4i Proposition 65 warning Nhtsa Reporting Safety DefectsSpecifications are subject to change without notice Table of ContentsPage SaFeTY messages Safety InformationGeneraTor saFeTY General saFeTYIf operating in speed ranges above the maximum allowable Engine saFeTYRestricted. If the air fl ow is From fuel vapors or if fuel is spilled on a hot engine Fuel saFeTYToWing saFeTY „ never use fuel as a cleaning agentPower cord/cable safety ElecTrical saFeTYGrounding safety EnvironmenTal saFeTY BaTTerY saFeTYIncludes engine and radiator hoses Includes filters Specifications220 DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsOption Button This button is not active. Do not use Engine control unit ecuFuel Gauge Indicates amount of diesel fuel available ENGINE/Generator Control PanelOutput Terminal Panel is provided with the following Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds 139V Twist-Lock Auxiliary Receptacles VAC Gfci ReceptaclesOver Current Relay Connecting LoadsLoad Application Single Phase LoadThree Phase Load Maximum Amps Generator Output VoltagesVoltage Change-Over Board AC Ammeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Voltmeter Gauge Reading1Ø-120V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages Fuel Check Inspection/SETUPCircuit Breakers Lubrication OilOnly Fill on Level Ground Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/ WaterAlternator BatteryBattery Cable Installation Wiring Engine’s exhaust contains harmful emissions Place the engine speed switch in the LOW down position Before Starting Starting ManualVoltmeter Starting Auto Mode Generator START-UP Procedure Auto ModeRemove all loads from the generator Normal Shutdown ProcedureEmergency Shutdown Procedure Never stop the engine suddenly except in an emergencyAir Cleaner with Dust Indicator MaintenanceGeneral Inspection Air Cleaner Fuel Tank Inspection Cleaning Inside the Fuel TankFuel Addition Removing Water from the Fuel TankFlushing Out Radiator and Replacing Coolant Radiator CleaningCheck Oil Level Replacing Oil FilterBattery Charger and Jacket Water Heater Power Connections Diesel Particulate Filter DPF DPF pre-alarmEmission control Diesel Oxidation Catalyst DOCECU DPF Engine Shutdown Forced regeneration procedureTrailer Maintenance Trailer MaintenanceActuator Brake AdjustmentBrakes Hydraulic Surge BrakesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Troubleshooting Diagnostics Page Explanation of Code in Remarks Column Suggested Spare Parts Generator Assy 4A# 0032005000 06018423340601823282 0018205020Generator Assy C1132300114 C1154400103011106015 18-1 031112230Control panel Assy M4223000604 M4223000503M9220100004 Y0080200007Control BOX Assy M4213500104 M4213000212011008020 M4213400104Control BOX Assy 8181852104 0027105016M4273000003 011208030Engine and Radiator Assy Y0602046649 M4923200054Y0602015246 Y0602046648Engine and Radiator Assy 0193600400 Y0603307520Y0605511394 Y0605512192Output terminal Assy 3461860504 C1231700003M9220100304 0801830804Battery Assy 3A# 0602220199M9103000804 0602220920Muffler Assy 0207308000 Y0602300240M4330400003 M2330400704Fuel tank Assy M9310500104 M43630002020605505070 M4363200004Enclosure Assy M4493104603 M4413000412M1413400004 M4423000512Enclosure ASSY. 28A 952404470 06018500970027208025 M4443600004Enclosure ASSY. 51A M4493407704 M445300160350A M4493407604 M4453001703Rubber seals Assy Seal Rubber Nameplate and decals Assy M9520100603 M4550000603M4550000703 M9520100304Nameplate and decals ASSY. M4560100704 M95102000020600500090 0021106016Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help