Multiquip DCA125USI3CAN manual General Information

Page 16

General Information

Generator

This MQ Power Model generator (Figure 3) is a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Operating Panel

The “Engine Operating Panel” is provided with the following: „„Tachometer

„„Water Temperature Gauge

„„Warning Lamp

„„Pre-Heat Lamp

„„Oil Pressure Gauge

„„Charging Ammeter Gauge

„„Fuel Level Gauge

„„Fuel Leak Detection Lamp

„„Panel Light/Panel Light Switch

„„ECU Controller

„„Engine Speed Switch

„„Warning Lamp (Diagnostic Lamp)

Generator Control Panel

The “Generator Control Panel” is provided with the following: „„Frequency Meter (Hz)

„„AC Ammeter (Amps)

„„AC Voltmeter (Volts)

„„Ammeter Change-Over Switch

„„Voltmeter Change-Over Switch „„Voltage Regulator

„„3-Pole, 350 amp Main Circuit Breaker

„„“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Current Transformer

Over-Current Relay

Starter Relay

Voltage Selector Switch

Diagnostic Switch

Output Terminal Panel

The “Output Terminal Panel” is provided with the following: „„Three 120/240V output receptacles (CS-6369), 50A „„Three auxiliary circuit breakers, 50A

„„Two 120V output receptacles (GFCI), 20A „„Two GFCI circuit breakers, 20A

„„Five output terminal lugs (3Ø power) „„Battery Charger (Optional) „„Jacket Water Heater (Optional)

„„Low Coolant Level Switch

Open Delta Excitation System

This generator is equipped with the state of the art “Open- Delta” excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the configuration of the open delta to the series connection of B to C. This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a “fixed ceiling” and responds according the demands of the required load.

Engine

The DCA125USI3CAN is powered by a 4 cylinder, water cooled, direct injection, turbocharged ISUZU 4HK1X diesel engine.This engine is designed to meet every performance requirement for the generator. Reference Table 2 for engine specifications.

In keeping with MQ Power’s policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

Electric Governor System

The electric governor system controls the RPMs of the engine. When the engine demand increases or decreases, the governor system regulates the frequency variation to ±.25%.

Extension Cables

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size.

page 16 — DCA125USI3CAN 60 hz Generator • operation and parts manual — rev. #2 (09/24/13)

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Contents Parts List NO. M3874400004 Model DCA125USI3CANFuel and chemical warnings Administrator Reporting Safety DefectsNhtsa Table of Contents DCA125USI3CAN GeneratorChoose from three easy options SaFetY meSSageS Safety InformationSaFetY SYmBolS GeNeral SaFetY Generator SafetyRestricted. If the air fl ow is ENGiNE SafetyIf operating in speed ranges above the maximum allowable FUel SaFetY TOWiNG Safety„ Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineEleCtrICal SaFetY Grounding SafetyPower Cord/Cable Safety DeathBatterY SaFetY ENvIroNmeNtal SaFetYSpecifications Model Isuzu 4HK1XYGD-03 TierDimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Generator Control Panel Generator Control PanelPage Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel available ModuleTerminal legs O and Ground are considered bonded grounds Output Terminal FamiliarizationOutput Terminal Panel is provided with the following VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelTwist Lock Dual Voltage 120/240 VAC Receptacles Connecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Type of LoadVoltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Output Voltages Generator AmperageHow to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge Reading3Ø-240/139 Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesInspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorPlace the engine speed switch in the LOW down position Before StartingStarting Starting ManualPre-Heat Lamp Normal Shutdown Procedure Emergency Shutdown ProcedureTo shutdown the generator, use the following procedure OFF/RESET positionGeneral Inspection Air Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAir Removal Radiator Cleaning Check Oil LevelReplacing Oil Filter Flushing Out Radiator and Replacing CoolantBattery Charger & Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes ActuatorTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsNever use an pneumatic air gun to tighten wheel lug nuts Trailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Symptom Possible Problem SolutionTroubleshooting Diagnostic lamp Method of OperationPage Explanation of Code in Remarks Column To 3 units Suggested Spare PartsQty Description Generator Assy Part Name QTY. Remarks Field AssyFAN Coupling DiskControl box Assy Push Button Switch Diagnostic SwitchSelector Switch Part Name QTY RemarksControl box Assy Switch Bracket Switch CoverAlarm Lamp Water Temperature GaugeControl box Assy SWITCH, Fuel Pump Wire HARNESS, EngineEngine and Radiator Assy AIR Cleaner INDICATOR, AIR CleanerBracket AIR Cleaner BAND, AIR CleanerEngine and Radiator Assy Connector AIR Duct HoseBlow by Hose Hose JointEngine and Radiator Assy BRACKET, Inter Cooler Cooler HoseFAN Shroud BRACKET, FAN ShroudOutput Terminal Assy Terminal Board Output Terminal BoltTerminal Cover Output WindowBattery Assy Battery Battery SheetBattery Band Battery Bolt SETMuffler Assy Muffler Exhaust PipeGasket Bolt SETFuel Tank Assy Fuel Tank Fuel Tank CAPFuel Sender Unit Fuel Tank BracketEnclosure ASSY. Part Base Environmental TankFront Frame Hose CoverEnclosure ASSY. Part Back Plate DuctOver COVER, Front Frame COVER, Radiator CAPEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Seal Rubber WasherManual Pack Side PanelRubber Seals Assy REMArks Nameplate and Decals Assy Decal NOTICE, Load Sharing French DecalNameplate and Decals Assy Decal MQ Power Plate MQ PowerDecal NOTICE, Supply Wires English Decal NOTICE, Supply Wires FrenchTerms and Conditions of Sale Parts FreIght polICYPage HERE’S HOW to GET Help