Multiquip DCA125USI3CAN manual ENGiNE Safety, Restricted. If the air fl ow is

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Safety Information

ENGiNE SAFETY

DANGER

„The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.

„The engine of this equipment requires an adequate free fl ow of cooling air. Never

operate this equipment in any enclosed or narrow area where free fl ow of the air is

restricted. If the air fl ow is

restricted it will cause injury to people and property and serious damage to the equipment or engine.

WARNiNG

„DO NOT place hands or fingers inside engine compartment when engine is running.

„Never operate the engine with heat shields or guards removed.

„Keep fi ngers, hands hair and clothing away from all moving parts to prevent injury.

„ DO NOT remove the radiator cap while the engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the generator.

„DO NOT remove the coolant drain plug while the engine is hot. Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the generator.

„DO NOT remove the engine oil drain plug while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the generator.

CAuTiON

„Never touch the hot exhaust manifold,

muffl er or cylinder. Allow these parts to cool before servicing equipment.

NOTICE

„Never run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter frequently to prevent engine malfunction.

„Never tamper with the factory settings of the engine or engine governor. Damage to the engine or equipment can result

if operating in speed ranges above the maximum allowable.

„Wet stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied. When a diesel engine operates without suffi cient load (less than 40% of the rated output), it will not operate at its optimum temperature. This will allow unburned fuel to accumulate in the exhaust system, which can foul the fuel injectors, engine valves and exhaust system, including turbochargers, and reduce the operating performance.

In order for a diesel engine to operate at peak effi ciency, it must be able to provide fuel and air in the proper ratio and at a high enough engine temperature for the engine to completely burn all of the fuel.

Wet stacking does not usually cause any permanent damage and can be alleviated if additional load is applied to relieve the condition. It can reduce the system performance and increase maintenance. Applying an increasing load over a period of time until the excess fuel is burned off and the system capacity is reached usually can repair the condition. This can take several hours to burn off the accumulated unburned fuel.

„State Health Safety Codes and Public Resources Codes specify that in certain locations, spark arresters must be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or fl ames from the engine exhaust. Spark arresters are qualifi ed and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator.

page 8 — DCA125USI3CAN 60 hz Generator • operation and parts manual — rev. #2 (09/24/13)

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Contents Parts List NO. M3874400004 Model DCA125USI3CANFuel and chemical warnings Nhtsa Reporting Safety DefectsAdministrator Table of Contents DCA125USI3CAN GeneratorChoose from three easy options SaFetY SYmBolS Safety InformationSaFetY meSSageS GeNeral SaFetY Generator SafetyIf operating in speed ranges above the maximum allowable ENGiNE SafetyRestricted. If the air fl ow is FUel SaFetY TOWiNG Safety„ Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineEleCtrICal SaFetY Grounding SafetyPower Cord/Cable Safety DeathBatterY SaFetY ENvIroNmeNtal SaFetYSpecifications Model Isuzu 4HK1XYGD-03 TierDimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Generator Control Panel Generator Control PanelPage Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel available ModuleOutput Terminal Panel is provided with the following Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds Twist Lock Dual Voltage 120/240 VAC Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelVAC Gfci Receptacles Connecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Type of LoadVoltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Output Voltages Generator AmperageHow to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge Reading3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesInspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorPlace the engine speed switch in the LOW down position Before StartingStarting Starting ManualPre-Heat Lamp Normal Shutdown Procedure Emergency Shutdown ProcedureTo shutdown the generator, use the following procedure OFF/RESET positionAir Cleaner with Dust Indicator MaintenanceGeneral Inspection Air Cleaner Air Removal Fuel AdditionFuel Tank Inspection Radiator Cleaning Check Oil LevelReplacing Oil Filter Flushing Out Radiator and Replacing CoolantBattery Charger & Jacket Water Heater Power Connections Coupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Brake Adjustment BrakesHydraulic Surge Brakes ActuatorSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsStart all wheel lug nuts by hand Trailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Symptom Possible Problem SolutionTroubleshooting Diagnostic lamp Method of OperationPage Explanation of Code in Remarks Column Qty Description Suggested Spare PartsTo 3 units Generator Assy Part Name QTY. Remarks Field AssyFAN Coupling DiskControl box Assy Push Button Switch Diagnostic SwitchSelector Switch Part Name QTY RemarksControl box Assy Switch Bracket Switch CoverAlarm Lamp Water Temperature GaugeControl box Assy SWITCH, Fuel Pump Wire HARNESS, EngineEngine and Radiator Assy AIR Cleaner INDICATOR, AIR CleanerBracket AIR Cleaner BAND, AIR CleanerEngine and Radiator Assy Connector AIR Duct HoseBlow by Hose Hose JointEngine and Radiator Assy BRACKET, Inter Cooler Cooler HoseFAN Shroud BRACKET, FAN ShroudOutput Terminal Assy Terminal Board Output Terminal BoltTerminal Cover Output WindowBattery Assy Battery Battery SheetBattery Band Battery Bolt SETMuffler Assy Muffler Exhaust PipeGasket Bolt SETFuel Tank Assy Fuel Tank Fuel Tank CAPFuel Sender Unit Fuel Tank BracketEnclosure ASSY. Part Base Environmental TankFront Frame Hose CoverEnclosure ASSY. Part Back Plate DuctOver COVER, Front Frame COVER, Radiator CAPEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Seal Rubber WasherManual Pack Side PanelRubber Seals Assy REMArks Nameplate and Decals Assy Decal NOTICE, Load Sharing French DecalNameplate and Decals Assy Decal MQ Power Plate MQ PowerDecal NOTICE, Supply Wires English Decal NOTICE, Supply Wires FrenchTerms and Conditions of Sale Parts FreIght polICYPage HERE’S HOW to GET Help