Multiquip manual DCA125USI3CAN Generator, Table of Contents

Page 4

Table of Contents

DCA125USI3CAN Generator

Proposition 65 Warning

2

Reporting Safety Defects

3

Table Of Contents

4

Parts Ordering Procedures

5

Safety Information

6-11

Specifications

12

Dimensions

13

Installation

14

Installation

15

General Information

16

Major Components

17

Generator Control Panel

18

Engine Operating Panel

20-21

Output Terminal Panel Familiarization

22-24

Load Application

25

Generator Outputs

26

Generator Outputs/Gauge Reading

27

Output Terminal Panel Connections

28-29

Inspection/Setup

30-33

Generator Start-Up Procedure

34-35

Generator Shut-Down Procedures

36

Maintenance

37-40

Trailer Maintenance

41-44

Trailer Wiring Diagram

45

Generator Wiring Diagram

46

Engine Wiring Diagram

47

Controller Wiring Diagram

48

Troubleshooting (Generator)

49

Troubleshooting (Diagnostic Lamp)

50

Explanation Of Code In Remarks Column

52

Suggested Spare Parts

53

Component Drawings

Generator Assembly

54-55

Control Box Assembly

56-59

Engine and Radiator Assembly

60-65

Output Terminal Assembly

66-66

Battery Assembly

68-69

Muffler Assembly

70-71

Fuel Tank Assembly

72-73

Enclosure Part 1 Assembly

74-77

Enclosure Part 2 Assembly

78-81

Rubber Seals Assembly

82-83

Nameplate and Decals Assembly

84-87

Terms And Conditions Of Sale — Parts

88

page 4 — DCA125USI3CAN 60 hz Generator • operation and parts manual — rev. #2 (09/24/13)

Image 4
Contents Parts List NO. M3874400004 Model DCA125USI3CANFuel and chemical warnings Administrator Reporting Safety DefectsNhtsa Table of Contents DCA125USI3CAN GeneratorChoose from three easy options SaFetY meSSageS Safety InformationSaFetY SYmBolS GeNeral SaFetY Generator SafetyRestricted. If the air fl ow is ENGiNE SafetyIf operating in speed ranges above the maximum allowable FUel SaFetY TOWiNG Safety„ Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineEleCtrICal SaFetY Grounding SafetyPower Cord/Cable Safety DeathBatterY SaFetY ENvIroNmeNtal SaFetYSpecifications Model Isuzu 4HK1XYGD-03 TierDimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Generator Control Panel Generator Control PanelPage Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel available ModuleTerminal legs O and Ground are considered bonded grounds Output Terminal FamiliarizationOutput Terminal Panel is provided with the following VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelTwist Lock Dual Voltage 120/240 VAC Receptacles Connecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Type of LoadVoltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Output Voltages Generator AmperageHow to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge Reading3Ø-240/139 Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesInspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorPlace the engine speed switch in the LOW down position Before StartingStarting Starting ManualPre-Heat Lamp Normal Shutdown Procedure Emergency Shutdown ProcedureTo shutdown the generator, use the following procedure OFF/RESET positionGeneral Inspection Air Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAir Removal Radiator Cleaning Check Oil LevelReplacing Oil Filter Flushing Out Radiator and Replacing CoolantBattery Charger & Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes ActuatorTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsNever use an pneumatic air gun to tighten wheel lug nuts Trailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Symptom Possible Problem SolutionTroubleshooting Diagnostic lamp Method of OperationPage Explanation of Code in Remarks Column To 3 units Suggested Spare PartsQty Description Generator Assy Part Name QTY. Remarks Field AssyFAN Coupling DiskControl box Assy Push Button Switch Diagnostic SwitchSelector Switch Part Name QTY RemarksControl box Assy Switch Bracket Switch CoverAlarm Lamp Water Temperature GaugeControl box Assy SWITCH, Fuel Pump Wire HARNESS, EngineEngine and Radiator Assy AIR Cleaner INDICATOR, AIR CleanerBracket AIR Cleaner BAND, AIR CleanerEngine and Radiator Assy Connector AIR Duct HoseBlow by Hose Hose JointEngine and Radiator Assy BRACKET, Inter Cooler Cooler HoseFAN Shroud BRACKET, FAN ShroudOutput Terminal Assy Terminal Board Output Terminal BoltTerminal Cover Output WindowBattery Assy Battery Battery SheetBattery Band Battery Bolt SETMuffler Assy Muffler Exhaust PipeGasket Bolt SETFuel Tank Assy Fuel Tank Fuel Tank CAPFuel Sender Unit Fuel Tank BracketEnclosure ASSY. Part Base Environmental TankFront Frame Hose CoverEnclosure ASSY. Part Back Plate DuctOver COVER, Front Frame COVER, Radiator CAPEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Seal Rubber WasherManual Pack Side PanelRubber Seals Assy REMArks Nameplate and Decals Assy Decal NOTICE, Load Sharing French DecalNameplate and Decals Assy Decal MQ Power Plate MQ PowerDecal NOTICE, Supply Wires English Decal NOTICE, Supply Wires FrenchTerms and Conditions of Sale Parts FreIght polICYPage HERE’S HOW to GET Help