Multiquip DCA125USI3CAN manual Inspection/SETUP, Circuit Breakers, Lubrication Oil, Fuel Check

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inspection/SETUP

Circuit Breakers

To protect the generator from an overload, a 3-pole, 350 amp, main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload.Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level and verify that the oil level is maintained between the two notches (Figure 28) on the dipstick. See Table 11 for proper selection of engine oil.

Figure 28. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the ISUZU Engine Owner’s Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

„„ API Service Classification CC/SC

„„API Service Classification CC/SD

„„API Service Classification CC/SE

„„API Service Classification CC/SF

Table 11. Recommended Motor Oil

Fuel Check

DANGER

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER smoke around or near the generator.

Refilling the Fuel System

CAUTION

ONLY properly trained personnel who have read and understand this section should refill the fuel tank system.

This generator has an internal fuel tank (Figure 29) located inside the enclosure base and may also be equipped with an additional trailer mounted fuel tank (option). ALWAYS fill the fuel tanks with clean fresh #2 diesel fuel. DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel. The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Figure 29. Internal Fuel Tank System

page 30 — DCA125USI3CAN 60 hz Generator • operation and parts manual — rev. #2 (09/24/13)

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Contents Parts List NO. M3874400004 Model DCA125USI3CANFuel and chemical warnings Reporting Safety Defects AdministratorNhtsa Table of Contents DCA125USI3CAN GeneratorChoose from three easy options Safety Information SaFetY meSSageSSaFetY SYmBolS GeNeral SaFetY Generator SafetyENGiNE Safety Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable „ Never use fuel as a cleaning agent FUel SaFetYTOWiNG Safety From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable Safety EleCtrICal SaFetYGrounding Safety DeathBatterY SaFetY ENvIroNmeNtal SaFetYSpecifications Model Isuzu 4HK1XYGD-03 TierDimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Generator Control Panel Generator Control PanelPage Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel available ModuleOutput Terminal Familiarization Terminal legs O and Ground are considered bonded groundsOutput Terminal Panel is provided with the following Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesTwist Lock Dual Voltage 120/240 VAC Receptacles Connecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Type of LoadGenerator Output Voltages Voltage Selector SwitchVoltage Selector Switch Locking Button Generator AmperageAC Voltmeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Ammeter Gauge ReadingUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesLubrication Oil Inspection/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant Antifreeze/Summer Coolant/ Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorStarting Place the engine speed switch in the LOW down positionBefore Starting Starting ManualPre-Heat Lamp To shutdown the generator, use the following procedure Normal Shutdown ProcedureEmergency Shutdown Procedure OFF/RESET positionMaintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAir Removal Replacing Oil Filter Radiator CleaningCheck Oil Level Flushing Out Radiator and Replacing CoolantBattery Charger & Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handNever use an pneumatic air gun to tighten wheel lug nuts Trailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Symptom Possible Problem SolutionTroubleshooting Diagnostic lamp Method of OperationPage Explanation of Code in Remarks Column Suggested Spare Parts To 3 unitsQty Description Generator Assy FAN Part Name QTY. RemarksField Assy Coupling DiskControl box Assy Selector Switch Push Button SwitchDiagnostic Switch Part Name QTY RemarksControl box Assy Alarm Lamp Switch BracketSwitch Cover Water Temperature GaugeControl box Assy SWITCH, Fuel Pump Wire HARNESS, EngineEngine and Radiator Assy Bracket AIR Cleaner AIR CleanerINDICATOR, AIR Cleaner BAND, AIR CleanerEngine and Radiator Assy Blow by Hose ConnectorAIR Duct Hose Hose JointEngine and Radiator Assy FAN Shroud BRACKET, Inter CoolerCooler Hose BRACKET, FAN ShroudOutput Terminal Assy Terminal Cover Terminal BoardOutput Terminal Bolt Output WindowBattery Assy Battery Band BatteryBattery Sheet Battery Bolt SETMuffler Assy Gasket MufflerExhaust Pipe Bolt SETFuel Tank Assy Fuel Sender Unit Fuel TankFuel Tank CAP Fuel Tank BracketEnclosure ASSY. Part Front Frame BaseEnvironmental Tank Hose CoverEnclosure ASSY. Part Over COVER, Front Frame Back PlateDuct COVER, Radiator CAPEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Manual Pack Seal RubberWasher Side PanelRubber Seals Assy REMArks Nameplate and Decals Assy Decal NOTICE, Load Sharing French DecalNameplate and Decals Assy Decal NOTICE, Supply Wires English Decal MQ PowerPlate MQ Power Decal NOTICE, Supply Wires FrenchTerms and Conditions of Sale Parts FreIght polICYPage HERE’S HOW to GET Help