Multiquip DCA125USI3CAN manual Generator Control Panel

Page 18

Generator Control Panel

Figure 4. Generator Control Panel

The definitions below describe the controls and functions of the Generator Control Panel (Figure 4).

1.Main Circuit Breaker—This three-pole, 350A main breaker is provided to protect the U,V, and W Output Terminal Lugs from overload.

2.Voltage Regulator Control — Allows ±15% manual adjustment of the generator’s output voltage.

3.Ammeter Change-Over Switch — This switch allows the AC ammeter to indicate the current flowing to the load connected to any phase of the output terminals, or to be switched off. This switch does not effect the generator output in any fashion, it is for current reading only.

4.Voltmeter Change-Over Switch — This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off.

5.Frequency Meter — Indicates the output frequency in hertz (Hz). Normally 60 Hz.

6.AC Ammeter — Indicates the amount of current the load is drawing from the generator per leg selected by the ammeter phase-selector switch.

7.AC Voltmeter — Indicates the output voltage present at the U,V, and W Output Terminal Lugs.

Located behind the generator control panel is the Generator Control Box. This box contains some of the necessary electronic components required to make the generator function.

The Control Box is equipped with the following major components:

„„Over-Current Relay

„„Automatic Voltage Regulator (AVR)

„„Starter Relay

„„Current Transformer

„„Voltage Selector Switch

„„Main Circuit Breaker

NOTICE

Remember the overcurrent relay monitors the current flowing from the U,V, and W Output Terminal Lugs to the load.

In the event of a short circuit or over current condition, it will automatically trip the 350 amp main breaker.

To restore power to the Output Terminal Panel, press the reset button on the overcurrent relay and place the main circuit breaker in the closed position (ON).

page 18 — DCA125USI3CAN 60 hz Generator • operation and parts manual — rev. #2 (09/24/13)

Image 18 Contents
Parts List NO. M3874400004 Model DCA125USI3CANFuel and chemical warnings Reporting Safety Defects AdministratorNhtsa Table of Contents DCA125USI3CAN GeneratorChoose from three easy options Safety Information SaFetY meSSageSSaFetY SYmBolS GeNeral SaFetY Generator SafetyENGiNE Safety Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable „ Never use fuel as a cleaning agent FUel SaFetYTOWiNG Safety From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable Safety EleCtrICal SaFetYGrounding Safety DeathBatterY SaFetY ENvIroNmeNtal SaFetYSpecifications Model Isuzu 4HK1XYGD-03 TierDimensions Dimensions Installation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Generator Control Panel Generator Control PanelPage Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel available ModuleOutput Terminal Familiarization Terminal legs O and Ground are considered bonded groundsOutput Terminal Panel is provided with the following Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesTwist Lock Dual Voltage 120/240 VAC Receptacles Connecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Type of LoadGenerator Output Voltages Voltage Selector SwitchVoltage Selector Switch Locking Button Generator AmperageAC Voltmeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Ammeter Gauge ReadingUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesLubrication Oil Inspection/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant Antifreeze/Summer Coolant/ Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorStarting Place the engine speed switch in the LOW down positionBefore Starting Starting ManualPre-Heat Lamp To shutdown the generator, use the following procedure Normal Shutdown ProcedureEmergency Shutdown Procedure OFF/RESET positionMaintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAir Removal Replacing Oil Filter Radiator CleaningCheck Oil Level Flushing Out Radiator and Replacing CoolantBattery Charger & Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handNever use an pneumatic air gun to tighten wheel lug nuts Trailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Symptom Possible Problem SolutionTroubleshooting Diagnostic lamp Method of OperationPage Explanation of Code in Remarks Column Suggested Spare Parts To 3 unitsQty Description Generator Assy FAN Part Name QTY. RemarksField Assy Coupling DiskControl box Assy Selector Switch Push Button SwitchDiagnostic Switch Part Name QTY RemarksControl box Assy Alarm Lamp Switch BracketSwitch Cover Water Temperature GaugeControl box Assy SWITCH, Fuel Pump Wire HARNESS, EngineEngine and Radiator Assy Bracket AIR Cleaner AIR CleanerINDICATOR, AIR Cleaner BAND, AIR CleanerEngine and Radiator Assy Blow by Hose ConnectorAIR Duct Hose Hose JointEngine and Radiator Assy FAN Shroud BRACKET, Inter CoolerCooler Hose BRACKET, FAN ShroudOutput Terminal Assy Terminal Cover Terminal BoardOutput Terminal Bolt Output WindowBattery Assy Battery Band BatteryBattery Sheet Battery Bolt SETMuffler Assy Gasket MufflerExhaust Pipe Bolt SETFuel Tank Assy Fuel Sender Unit Fuel TankFuel Tank CAP Fuel Tank BracketEnclosure ASSY. Part Front Frame BaseEnvironmental Tank Hose CoverEnclosure ASSY. Part Over COVER, Front Frame Back PlateDuct COVER, Radiator CAPEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Manual Pack Seal RubberWasher Side PanelRubber Seals Assy REMArks Nameplate and Decals Assy Decal NOTICE, Load Sharing French DecalNameplate and Decals Assy Decal NOTICE, Supply Wires English Decal MQ PowerPlate MQ Power Decal NOTICE, Supply Wires FrenchTerms and Conditions of Sale Parts FreIght polICYPage HERE’S HOW to GET Help