Multiquip DCA125USI3CAN Outdoor Installation, Indoor Installation, Mounting, Generator Grounding

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Installation

Outdoor Installation

Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.

CAUTION

Pay close attention to ventilation when operating the generator inside tunnels and caves.The engine exhaust contains noxious elements. Engine exhaust must be routed to a ventilated area.

Indoor Installation

Exhaust gases from diesel engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside. The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.

Mounting

The generator must be mounted on a solid foundation (such as concrete) and set firmly on the foundation to isolate vibration of the generator when it is running.The generator must set at least 6 inches above the floor or grade level (in accordance to NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment.

Generator Grounding

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following grounding requirements:

1.Use one of the following wire types to connect the generator to earth ground.

a.Copper - 10 AWG (5.3 mm2)

b.Aluminum - 8 AWG (8.4 mm2)

2.When grounding the generator (Figure 2) connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully. Connect the other end of the ground cable to earth ground.

3.NEC article 250-52(c) specifies that the earth ground rod should be buried a minimum of 8 ft. into the ground.

NOTICE

When connecting the generator to any buildings electrical system ALWAYS consult with a licensed electrician.

DCA125USI3CAN 60 hz Generator • operation and parts manual — rev. #2 (09/24/13) — page 15

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Contents Model DCA125USI3CAN Parts List NO. M3874400004Fuel and chemical warnings Reporting Safety Defects AdministratorNhtsa DCA125USI3CAN Generator Table of ContentsChoose from three easy options Safety Information SaFetY meSSageSSaFetY SYmBolS Generator Safety GeNeral SaFetYENGiNE Safety Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable From fuel vapors or if fuel is spilled on a hot engine FUel SaFetYTOWiNG Safety „ Never use fuel as a cleaning agentDeath EleCtrICal SaFetYGrounding Safety Power Cord/Cable SafetyENvIroNmeNtal SaFetY BatterY SaFetYModel Isuzu 4HK1XYGD-03 Tier SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Major Components Generator Control Panel Generator Control PanelPage Engine Operating Panel Module Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Familiarization Terminal legs O and Ground are considered bonded groundsOutput Terminal Panel is provided with the following Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesTwist Lock Dual Voltage 120/240 VAC Receptacles Over Current Relay Connecting LoadsType of Load Single Phase LoadThree Phase Load Load ApplicationGenerator Amperage Voltage Selector SwitchVoltage Selector Switch Locking Button Generator Output VoltagesAC Ammeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Voltmeter Gauge ReadingUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check Inspection/SETUPCircuit Breakers Lubrication OilOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/ WaterAlternator BatteryBattery Cable Installation WiringStarting Manual Place the engine speed switch in the LOW down positionBefore Starting StartingPre-Heat Lamp OFF/RESET position Normal Shutdown ProcedureEmergency Shutdown Procedure To shutdown the generator, use the following procedureMaintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAir Removal Flushing Out Radiator and Replacing Coolant Radiator CleaningCheck Oil Level Replacing Oil FilterBattery Charger & Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handNever use an pneumatic air gun to tighten wheel lug nuts Trailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramSymptom Possible Problem Solution Troubleshooting GeneratorMethod of Operation Troubleshooting Diagnostic lampPage Explanation of Code in Remarks Column Suggested Spare Parts To 3 unitsQty Description Generator Assy Coupling Disk Part Name QTY. RemarksField Assy FANControl box Assy Part Name QTY Remarks Push Button SwitchDiagnostic Switch Selector SwitchControl box Assy Water Temperature Gauge Switch BracketSwitch Cover Alarm LampControl box Assy Wire HARNESS, Engine SWITCH, Fuel PumpEngine and Radiator Assy BAND, AIR Cleaner AIR CleanerINDICATOR, AIR Cleaner Bracket AIR CleanerEngine and Radiator Assy Hose Joint ConnectorAIR Duct Hose Blow by HoseEngine and Radiator Assy BRACKET, FAN Shroud BRACKET, Inter CoolerCooler Hose FAN ShroudOutput Terminal Assy Output Window Terminal BoardOutput Terminal Bolt Terminal CoverBattery Assy Battery Bolt SET BatteryBattery Sheet Battery BandMuffler Assy Bolt SET MufflerExhaust Pipe GasketFuel Tank Assy Fuel Tank Bracket Fuel TankFuel Tank CAP Fuel Sender UnitEnclosure ASSY. Part Hose Cover BaseEnvironmental Tank Front FrameEnclosure ASSY. Part COVER, Radiator CAP Back PlateDuct Over COVER, Front FrameEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Side Panel Seal RubberWasher Manual PackRubber Seals Assy REMArks Nameplate and Decals Assy Decal Decal NOTICE, Load Sharing FrenchNameplate and Decals Assy Decal NOTICE, Supply Wires French Decal MQ PowerPlate MQ Power Decal NOTICE, Supply Wires EnglishFreIght polICY Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help