Multiquip DCA125USI3CAN manual Check Oil Level, Replacing Oil Filter, Radiator Cleaning

Page 39

Maintenance

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 28.

Replacing Oil Filter

„„Remove the old oil filter.

„„Apply a film of oil to the gasket on the new oil filter. „„Install the new oil filter.

„„After the oil cartridge has been replaced, the engine oil will drop slightly. Run the engine for a while and check for leaks before adding more oil if needed. Clean excessive oil from engine.

Flushing Out Radiator and Replacing Coolant

„„Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant. Open the radiator cap while draining. Remove the overflow tank and drain.

„„Check hoses for softening and kinks. Check clamps for signs of leakage.

„„Tighten both cocks and replace the overflow tank.

„„Replace with coolant as recommended by the engine manufacturer.

„„Close radiator cap tightly.

„„Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed. DO NOT clean radiator core with any objects, such as a screwdriver.

WARNING

Allow engine to cool when flushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam.

Radiator Cleaning

The radiator (Figure 59) should be sprayed (cleaned) with a high pressure washer when excessive amounts of dirt and debris have accumulated on the cooling fins or tube. When using a high pressure washer, stand at least 5 feet (1.5 meters) away from the radiator to prevent damage to the fins and tube.

Figure 59. Radiator Cleaning

Generator Storage

For long term storage of the generator the following is recommended:

„„Drain the fuel tank completely.Treat with a fuel stabilizer if necessary.

„„Completely drain the oil from the crankcase and refill if necessary with fresh oil.

„„Clean the entire generator, internal and external.

„„Cover the generating set and store in a clean, dry place.

„„Disconnect the battery.

„„Make sure engine coolant is at proper level.

„„If generator is mounted on a trailer, jack trailer up and place on blocks so tires do not touch the ground or block and completely remove the tires.

DCA125USI3CAN 60 hz Generator • operation and parts manual — rev. #2 (09/24/13) — page 39

Image 39 Contents
Model DCA125USI3CAN Parts List NO. M3874400004Fuel and chemical warnings Reporting Safety Defects AdministratorNhtsa DCA125USI3CAN Generator Table of ContentsChoose from three easy options Safety Information SaFetY meSSageSSaFetY SYmBolS Generator Safety GeNeral SaFetYENGiNE Safety Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable From fuel vapors or if fuel is spilled on a hot engine FUel SaFetYTOWiNG Safety „ Never use fuel as a cleaning agentDeath EleCtrICal SaFetYGrounding Safety Power Cord/Cable SafetyENvIroNmeNtal SaFetY BatterY SaFetYModel Isuzu 4HK1XYGD-03 Tier SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Major Components Generator Control Panel Generator Control PanelPage Engine Operating Panel Module Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Familiarization Terminal legs O and Ground are considered bonded groundsOutput Terminal Panel is provided with the following Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesTwist Lock Dual Voltage 120/240 VAC Receptacles Over Current Relay Connecting LoadsType of Load Single Phase LoadThree Phase Load Load ApplicationGenerator Amperage Voltage Selector SwitchVoltage Selector Switch Locking Button Generator Output VoltagesAC Ammeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Voltmeter Gauge ReadingUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check Inspection/SETUPCircuit Breakers Lubrication OilOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/ WaterAlternator BatteryBattery Cable Installation WiringStarting Manual Place the engine speed switch in the LOW down positionBefore Starting Starting Pre-Heat Lamp OFF/RESET position Normal Shutdown ProcedureEmergency Shutdown Procedure To shutdown the generator, use the following procedureMaintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAir Removal Flushing Out Radiator and Replacing Coolant Radiator CleaningCheck Oil Level Replacing Oil FilterBattery Charger & Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handNever use an pneumatic air gun to tighten wheel lug nuts Trailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramSymptom Possible Problem Solution Troubleshooting GeneratorMethod of Operation Troubleshooting Diagnostic lampPage Explanation of Code in Remarks Column Suggested Spare Parts To 3 unitsQty Description Generator Assy Coupling Disk Part Name QTY. RemarksField Assy FANControl box Assy Part Name QTY Remarks Push Button SwitchDiagnostic Switch Selector SwitchControl box Assy Water Temperature Gauge Switch BracketSwitch Cover Alarm LampControl box Assy Wire HARNESS, Engine SWITCH, Fuel PumpEngine and Radiator Assy BAND, AIR Cleaner AIR CleanerINDICATOR, AIR Cleaner Bracket AIR CleanerEngine and Radiator Assy Hose Joint ConnectorAIR Duct Hose Blow by HoseEngine and Radiator Assy BRACKET, FAN Shroud BRACKET, Inter CoolerCooler Hose FAN ShroudOutput Terminal Assy Output Window Terminal BoardOutput Terminal Bolt Terminal CoverBattery Assy Battery Bolt SET BatteryBattery Sheet Battery BandMuffler Assy Bolt SET MufflerExhaust Pipe GasketFuel Tank Assy Fuel Tank Bracket Fuel TankFuel Tank CAP Fuel Sender UnitEnclosure ASSY. Part Hose Cover BaseEnvironmental Tank Front FrameEnclosure ASSY. Part COVER, Radiator CAP Back PlateDuct Over COVER, Front FrameEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Side Panel Seal RubberWasher Manual PackRubber Seals Assy REMArks Nameplate and Decals Assy Decal Decal NOTICE, Load Sharing FrenchNameplate and Decals Assy Decal NOTICE, Supply Wires French Decal MQ PowerPlate MQ Power Decal NOTICE, Supply Wires EnglishFreIght polICY Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help