Multiquip DCA125USI3CAN manual Fuel Gauge Indicates amount of diesel fuel available, Module

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ENGINE OPERATING PANEL

The definitions below describe the controls and functions of the Engine Operating Panel (Figure 5).

1.Panel Light — Normally used in dark areas or at night time.When activated, panel lights will illuminate.When the generator is not in use be sure to turn the panel light switch to the OFF position.

2.Panel Light Switch — When activated will turn on control panel light.

3.Preheat Lamp — As the engine cranks, this lamp will illuminate to indicate automatic preheating of the engine glow plugs. When the lamp turns off, this indicates that the preheat cycle is complete and the engine will start automatically.

4.Warning Lamp (Diagnostic Lamp) — When lit indicates a that a failure has occurred in the engine control system.

5.Fuel Leak Detection Lamp — This lamp will illuminate when a leak in the fuel tank containment enclosure is detected.

6.Engine Speed Switch — This switch controls the speed of the engine (low/high).

7.Oil Pressure Gauge — During normal operation this gauge should read between 42 ~71 psi. (290~490 kPa). When starting the generator the oil pressure may read a little higher, but after the engine warms up the oil pressure should return to the correct pressure range.

8.WaterTemperature Gauge — During normal operation this gauge be should read between 167°~203°F (75° ~95°C).

9.Charging Ammeter Gauge — Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

10.Fuel Gauge — Indicates amount of diesel fuel available.

11.Tachometer — Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

12.Auto START/STOP Engine Controller (ECU) —This controller has a vertical row of status LED's (inset), that when lit, indicate that an engine malfunction (fault) has been detected. When a fault has been detected the engine controller will evaluate the fault

and all major faults will shutdown the generator. During cranking cycle, the ECU will attempt to crank the engine for 10 seconds before disengaging.

If the engine does not engage (start) by the third attempt, the engine will be shutdown by the engine controller’s Over Crank Protection mode. If the engine engages at a speed (RPM's) that is not safe, the controller will shutdown the engine by initializing the Over Speed Protection mode.

Also the engine controller will shut down the engine in the event of low oil pressure, high coolant temperature, low coolant level, and loss of magnetic pickup. These conditions can be observed by monitoring the LED status indicators on the front of the controller

module.

A.MPEC Control Switch — This switch controls the running of the unit. If this switch is set to the OFF/ RESET position, the unit will not run. When this switch is set to the manual position, the generator will start immediately.

If the generator is to be connected to a building’s AC power source via an automatic transfer switch (isolation), place the switch in the AUTO position. In this position, should an outage occur, the automatic transfer switch (ATS) will start the generator automatically via the generator’s auto-start contacts connected to the ATS’s start contacts. Please refer to your ATS installation manual for further instructions for the correct installation of the auto-start contacts of the generator to the ATS.

B.Low Oil Pressure — Indicates the engine pressure has fallen below 15 psi (103 kPa). The oil pressure is detected using variable resistive values from the oil pressure sending unit.This is considered a major fault.

C.High Coolant Temperature — Indicates the engine temperature has exceeded 230°F (110°C).The engine temperature is detected using variable resistive values from the temperature sending unit. This is considered a major fault.

D.Overcrank Shutdown — Indicates the unit has attempted to start a pre- programmed number of times, and has failed to start.The number of cycles and duration are programmable. It is pre-set at 3 cycles with a 10 second duration. This is considered a major fault.

E.Overspeed Shutdown — Indicates the engine is running at an unsafe speed. This is considered a major fault.

F.Engine Running — Indicates that engine is running at a safe operating speed.

DCA125USI3CAN 60 hz Generator • operation and parts manual — rev. #2 (09/24/13) — page 21

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Contents Model DCA125USI3CAN Parts List NO. M3874400004Fuel and chemical warnings Reporting Safety Defects AdministratorNhtsa DCA125USI3CAN Generator Table of ContentsChoose from three easy options Safety Information SaFetY meSSageSSaFetY SYmBolS Generator Safety GeNeral SaFetYENGiNE Safety Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable TOWiNG Safety FUel SaFetY„ Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineGrounding Safety EleCtrICal SaFetYPower Cord/Cable Safety DeathENvIroNmeNtal SaFetY BatterY SaFetYModel Isuzu 4HK1XYGD-03 Tier SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationMounting Generator GroundingGeneral Information Major Components Generator Control Panel Generator Control PanelPage Engine Operating Panel Module Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Familiarization Terminal legs O and Ground are considered bonded groundsOutput Terminal Panel is provided with the following Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesTwist Lock Dual Voltage 120/240 VAC Receptacles Over Current Relay Connecting LoadsThree Phase Load Single Phase LoadLoad Application Type of LoadVoltage Selector Switch Locking Button Voltage Selector SwitchGenerator Output Voltages Generator AmperageGenerator OUTPUTS/gauge reading How to Read the ac ammeter and ac voltage gaugesAC Voltmeter Gauge Reading AC Ammeter Gauge ReadingUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesCircuit Breakers Inspection/SETUPLubrication Oil Fuel CheckOnly use #2 diesel fuel when refueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting Place the engine speed switch in the LOW down positionStarting Starting ManualPre-Heat Lamp Emergency Shutdown Procedure Normal Shutdown ProcedureTo shutdown the generator, use the following procedure OFF/RESET positionMaintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAir Removal Check Oil Level Radiator CleaningReplacing Oil Filter Flushing Out Radiator and Replacing CoolantBattery Charger & Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brakes Brake AdjustmentHydraulic Surge Brakes ActuatorTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handNever use an pneumatic air gun to tighten wheel lug nuts Trailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramSymptom Possible Problem Solution Troubleshooting GeneratorMethod of Operation Troubleshooting Diagnostic lampPage Explanation of Code in Remarks Column Suggested Spare Parts To 3 unitsQty Description Generator Assy Field Assy Part Name QTY. RemarksFAN Coupling DiskControl box Assy Diagnostic Switch Push Button SwitchSelector Switch Part Name QTY RemarksControl box Assy Switch Cover Switch BracketAlarm Lamp Water Temperature GaugeControl box Assy Wire HARNESS, Engine SWITCH, Fuel PumpEngine and Radiator Assy INDICATOR, AIR Cleaner AIR CleanerBracket AIR Cleaner BAND, AIR CleanerEngine and Radiator Assy AIR Duct Hose ConnectorBlow by Hose Hose JointEngine and Radiator Assy Cooler Hose BRACKET, Inter CoolerFAN Shroud BRACKET, FAN ShroudOutput Terminal Assy Output Terminal Bolt Terminal BoardTerminal Cover Output WindowBattery Assy Battery Sheet BatteryBattery Band Battery Bolt SETMuffler Assy Exhaust Pipe MufflerGasket Bolt SETFuel Tank Assy Fuel Tank CAP Fuel TankFuel Sender Unit Fuel Tank BracketEnclosure ASSY. Part Environmental Tank BaseFront Frame Hose CoverEnclosure ASSY. Part Duct Back PlateOver COVER, Front Frame COVER, Radiator CAPEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Washer Seal RubberManual Pack Side PanelRubber Seals Assy REMArks Nameplate and Decals Assy Decal Decal NOTICE, Load Sharing FrenchNameplate and Decals Assy Plate MQ Power Decal MQ PowerDecal NOTICE, Supply Wires English Decal NOTICE, Supply Wires FrenchFreIght polICY Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help