Multiquip operation manual DCA-150SSKII Control Panel, Mpec Module

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Table of Contents

DCA-150SSKII — CONTROL PANEL

The definitions below describe the controls and functions of the DCA-150SSKII " Control Panel "(Figure 8).

1.Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz ±1 Hz .

2.AC Ammeter – Indicates the amount of current the load is drawing from the generator.

3.Ammeter Change-Over Switch – This switch allows the AC ammeter to indicate the current flowing to the load connected to any phase of the output terminals, or to be switched off.

4.AC Voltmeter – Indicates the single phase output voltage present at the UNV terminals.

5.Voltmeter Change-Over Switch – This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off.

6.Pilot Lamp – Indicates that the generator is working properly.

7.Main Circuit Breaker – This three-pole, 600 amp main breaker is provided to protect the UNV voltage output terminals from overload.

8.Voltage Regulator Control – Allows manual adjustment of the generator’s output voltage

9.Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate. When the generator is not in use be sure to turn the panel light switch to the OFF position.

10.Panel Light Switch – When activated will turn on control panel light.

11.MPEC – Microprocessor Engine Control Module – (MPEC) has a vertical row of status LED's (Figure 9), that when lit, indicate that a engine malfunction (fault), has been detected. When a

fault has been detected the MPEC will evaluate the fault and all major faults will shutdown the generator.

During cranking cycle , The MPEC will attempt to crank the engine for 10 seconds before disengaging. If the engine does not engage (start) by the third attempt, the engine will be shut-down by the MPEC's " Over Crank Protection" mode. If the engine engages at a speed (RPM's) that is not safe, the MPEC will shut-down the engine by initializing the "Over Speed Protection" mode.

Also the MPEC will shut-down the generator in the event of low oil pressure, high coolant temperature, low coolant level, and loss of magnetic pickup. These conditions can be observed by monitoring the LED status indicators on the front of the MPEC module.

A.Off/Manual/Auto Switch – This switch controls the running of the generator. If this switch is left in the "OFF" position, the generator will not run. When this switch is set to the manual position, the generator will start immediately.

If the generator is to be connected to a building's AC power source via a transfer switch (isolation), place the switch in the auto position. In this position the generator will monitor the AC line output from the building's power source.

B.Low Oil Pressure – Indicates the engine pressure has fallen below 15 psi. The oil pressure is detected using variable resistive values from the oil pressure sending unit. This is considered a major fault.

C.High Coolant Temperature – Indicates the engine temperature has exceeded 215° F. The engine temperature is detected using variable resistive values from the temperature sending unit. This is considered a major fault.

D.Overcrank Shutdown – Indicates the unit has attempted to be started a pre- programmed number of times, and has failed to start. The number of cycles and duration are programmable. It is pre-set at 3 cycles with a 10 second duration. This is considered a major fault.

E.Overspeed Shutdown – Indicates that the engine is running at an unsafe speed.This is considered a major fault.

F.Engine Running – Indicates that engine is running at a safe operating speed.

Figure 9. MPEC Module

DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 29

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Contents MQ Power Model DCA-150SSKII Portable Generator Table of Contents Heres HOW to GET Help Table of Contents USA Parts Ordering ProceduresRules for Safe Operation General SafetyRadiator Rules for Safe OperationLoading and Unloading Crane BatteryEmergencies Maintenance SafetyTransporting DCA-150SSKII Towing Towing Safety PrecautionsExplanation of Chart DCA-150SSKII -TRAILER-SAFETY GuidelinesTRLR-10XF DCA-150SSKII -TRAILER-SPECIFICATIONSElectrical DCA-150SSKII -TRAILER-SPECIFICATIONSDCA-150SSKII -TRAILER Braking System Electric Brake AdjustmentBrakes Electric BrakesHydraulic/Air/Surge Brakes DCA-150SSKII -TRAILER Braking SystemTires/Wheels/Lug Nuts DCA-150SSKII -TRAILER Tires & SuspensionTire Wear/Inflation SuspensionLug Nut Torque Requirements DCA-150SSKII -TRAILERTIRES & SuspensionDCA-150SSKII Trailer Wiring Diagrams Electric Brake Troubleshooting DCA-150SSKII TRAILER-BRAKETROUBLESHOOTINGHydraulic Brake Troubleshooting DCA-150SSKII -TRAILER-BRAKETROUBLESHOOTINGMachine Safety Decals DCA-150SSKII Operation and Safety DecalsDCA-150SSKII Operation and Safety Decals Generator Specifications DCA-150SSKII SpecificationsDCA-150SSKII General Information Page Major Components DCA-150SSKII Major ComponentsDimensions DCA-150SSKII Dimensions TOP, SIDE, and RearControl Panel DCA-150SSKII Control PanelMpec Module DCA-150SSKII Control PanelEngine Operating Panel DCA-150SSKII Engine Operating PanelDCA150SSKII Engine Operating Panel DCA-150SSKII Outputterminal Panel Overview Connecting LoadVolt Recetacle Circuit BreakersDCA-150SSKII Outputterminal Panel Overview Voltage Selector Switch Locking Button Voltage Selector SwitchOutput Terminal Panel Available Voltages Maximum AmpsOutput on the selected leg How to read the output terminal guages480/240V Hard Wire Hookup 240/120V Hard Wire HookupSingle Phase 277V, 254V, or Single Phase 480V, 440V, or 416 VoltPhase, 480V, 440V, or 416 Volt Single Phase 139V, 127V, or Single Phase 240V, 220V, or 208 VoltPhase, 240V, 220V, or 208 Volt Single Phase, 240 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase 120 Volt Indoor Installation DCA-150SSKII InstallationOutdoor Installation Typical Generator Grounding Application DCA-150SSKII InstallationExtension Cable DCA-150SSKII PRE-SETUPGeneral Inspection Prior to Operation DCA-150SSKII PRE-SETUP Operation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Piping and Hose Connection Battery Cable InstallationWiring DCA-150SSKII Load Application Single Phase LoadThree Phase Load Before Starting Generator and Control Panel Before StartingClose all engine enclosure doors Figure Voltage Meter Volts DCA-150SSKII Generator START-UP Procedure Auto Engine Shutdown DCA-150SSKII Generator SHUT-DOWN ProcedureDCA-150SSKII Maintenance Inspection / Maintenance DCA-150SSKII MaintenanceEngine Troubleshooting DCA-150SSKII -TROUBLESHOOTING EngineEngine Troubleshooting DCA-150SSKII -TROUBLESHOOTING EngineEngine & Generator Troubleshooting DCA-150SSKII -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-150SSKII -TROUBLESHOOTING MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description Generator Assy DCA-150SSKII- Generator AssyDCA-150SSKII- Generator Assy Control BOX Assy DCA-150SSKII Control BOX AssyDCA-150SSKII Control BOX Assy DCA-150SSKII- Control BOX Assy DCA-150SSKII- Control BOX Assy Engine & Radiator Assy DCA-150SSKII- Engine & Radiator AssyDCA-150SSKII- Engine & Radiator Assy DCA-150SSKII- Engine & Radiator Assy Engine & Radiator ASSY. DCA-150SSKII- Engine & Radiator AssyHose Band HoseEngine Operating Panel Assy DCA-150SSKII Engine Operating Panel AssyEngine Operating PanelTable of Contents DCA-150SSKII Engine Operating Panel Assy Engine Operating Panel Battery Assy DCA-150SSKII Battery AssyDCA-150SSKII Battery Assy Muffler Assy DCA-150SSKII Muffler AssyMuffler DCA-150SSKII Muffler AssyExhaust Pipe SheetFuel Tank Assy DCA-150SSKII Fueltank AssyDCA-150SSKII Fueltank Assy Enclosure Assy DCA-150SSKII Enclosure AssyDCA-150SSKII Enclosure Assy Cato Gold DCA-150SSKII Enclosure Assy Rubber Seals Assy DCA-150SSKII Rubber Seals AssyDCA-150SSKII Rubber Seals Assy Rubber SealsName Plate and Decals DCA-150SSKII Name Plate and DecalsDCA-150SSKII Name Plate and Decals DCA-150SSKII Name Plate and Decals Muffler Group Battery GroupFuel Tank Group Enclosure GroupEffective July 1 Page 800/421-1244 or 310/537-3700 FAX 310

DCA-150SSKII specifications

The Multiquip DCA-150SSKII is a robust and reliable 150kVA diesel generator designed to meet the demands of various applications, particularly in construction, events, and industrial settings. Engineered for high performance and durability, this generator stands out with its advanced features, technologies, and characteristics.

One of the primary features of the DCA-150SSKII is its powerful Yanmar diesel engine. This engine is renowned for its exceptional fuel efficiency and reliability, ensuring that the generator can run for extended periods without the need for frequent refueling. The engine is designed to meet stringent emissions standards, making the DCA-150SSKII an environmentally friendly option for those needing portable power solutions.

The generator is equipped with a state-of-the-art digital control panel that simplifies the operation and monitoring of the unit. The control panel provides real-time data about the generator's performance, including voltage, frequency, and operational hours, allowing users to efficiently manage power distribution. Additionally, the generator features an automatic voltage regulator that ensures stable and consistent power output, crucial for sensitive electronics and equipment.

The DCA-150SSKII is designed with durability in mind. Its sturdy frame and weather-resistant enclosure protect it from the elements, making it suitable for outdoor use in a variety of conditions. Noise reduction technology is integrated into the design, ensuring that the generator operates quietly, which is particularly beneficial for urban settings or nighttime operations.

Safety is paramount in the design of the DCA-150SSKII. It includes essential safety features such as low oil pressure shutdown, high-temperature shutdown, and overload protection. These features help prevent damage to the generator and ensure safe operation in various environments.

Mobility is another characteristic that sets the DCA-150SSKII apart. It is equipped with a robust chassis and lifting hooks, making it easy to transport from one location to another, whether on a job site or for an event.

In summary, the Multiquip DCA-150SSKII combines power, efficiency, and reliability in a compact design. Its advanced technological features, durability, and safety mechanisms make it an excellent choice for anyone in need of a dependable diesel generator. With its powerful performance and user-friendly operation, the DCA-150SSKII is a top contender in the generator market, meeting the diverse power needs of professionals across various industries.