Multiquip operation manual DCA-150SSKII Maintenance

Page 52

General Inspection

Prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks.

Engine Side, Fuel, Oil and Coolant (Refer to the Engine Instruction Manual)

Air Cleaner

Every 50 hours: Remove air cleaner element and clean heavy duty paper element with kerosene, or foam element with liquid detergent and hot water. Wrap foam element in a cloth and squeeze dry. For heavy duty paper element, wipe excess kerosene with towel.

Fuel Addition

Add diesel fuel (the grade may vary according to season and locations). Always pour through the mesh filter.

Removing Water from the Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally remove the drain cock and drain the contents. During cold weather, the greater the empty volume inside the tank, the easier it is for water to condense. This can be reduced by always keeping the tank as full as possible.

Air Removal

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure.

To restart after running out of fuel, turn the key switch to the “START” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.

Service Daily

If engine is operating in very dusty and dry grass conditions, a clogged air cleaner will result in high fuel consumption, loss of power and excessive carbon buildup in the combustion chamber.

Table of Contents

DCA-150SSKII — MAINTENANCE

Cleaning the Fuel Strainer

Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in diesel. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month.

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 39 on page 43.

Generator Storage

For storage of the generator for over 30 days, the following is required:

"Drain the fuel tank completely.

"Run the engine until the fuel completely consumed.

"Completely drain the oil from the crankcase and refill with fresh oil.

"Stop the engine at the compression point.

"Clean all external parts of the generator with a cloth.

"Cover the generating set and store in a clean, dry place.

PAGE 52 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01)

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Contents MQ Power Model DCA-150SSKII Portable Generator Table of Contents Heres HOW to GET Help Table of Contents Parts Ordering Procedures USAGeneral Safety Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneTransporting Maintenance SafetyEmergencies Towing Safety Precautions DCA-150SSKII TowingDCA-150SSKII -TRAILER-SAFETY Guidelines Explanation of ChartDCA-150SSKII -TRAILER-SPECIFICATIONS TRLR-10XFDCA-150SSKII -TRAILER-SPECIFICATIONS ElectricalElectric Brake Adjustment DCA-150SSKII -TRAILER Braking SystemBrakes Electric BrakesDCA-150SSKII -TRAILER Braking System Hydraulic/Air/Surge BrakesDCA-150SSKII -TRAILER Tires & Suspension Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionDCA-150SSKII -TRAILERTIRES & Suspension Lug Nut Torque RequirementsDCA-150SSKII Trailer Wiring Diagrams DCA-150SSKII TRAILER-BRAKETROUBLESHOOTING Electric Brake TroubleshootingDCA-150SSKII -TRAILER-BRAKETROUBLESHOOTING Hydraulic Brake TroubleshootingDCA-150SSKII Operation and Safety Decals Machine Safety DecalsDCA-150SSKII Operation and Safety Decals DCA-150SSKII Specifications Generator SpecificationsDCA-150SSKII General Information Page DCA-150SSKII Major Components Major ComponentsDCA-150SSKII Dimensions TOP, SIDE, and Rear DimensionsDCA-150SSKII Control Panel Control PanelDCA-150SSKII Control Panel Mpec ModuleDCA-150SSKII Engine Operating Panel Engine Operating PanelDCA150SSKII Engine Operating Panel Connecting Load DCA-150SSKII Outputterminal Panel OverviewVolt Recetacle Circuit BreakersDCA-150SSKII Outputterminal Panel Overview Voltage Selector Switch Voltage Selector Switch Locking ButtonOutput Terminal Panel Available Voltages Maximum AmpsHow to read the output terminal guages Output on the selected leg240/120V Hard Wire Hookup 480/240V Hard Wire HookupPhase, 480V, 440V, or 416 Volt Single Phase 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Phase, 240V, 220V, or 208 Volt Single Phase 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Single Phase 120 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase, 240 Volt Outdoor Installation DCA-150SSKII InstallationIndoor Installation DCA-150SSKII Installation Typical Generator Grounding ApplicationGeneral Inspection Prior to Operation DCA-150SSKII PRE-SETUPExtension Cable DCA-150SSKII PRE-SETUP Air Cleaner Fan Belt Tension Cleaning the RadiatorOperation in Freezing Weather Wiring Battery Cable InstallationPiping and Hose Connection Three Phase Load Single Phase LoadDCA-150SSKII Load Application Before Starting Before Starting Generator and Control PanelClose all engine enclosure doors Figure Voltage Meter Volts DCA-150SSKII Generator START-UP Procedure Auto DCA-150SSKII Generator SHUT-DOWN Procedure Engine ShutdownDCA-150SSKII Maintenance DCA-150SSKII Maintenance Inspection / MaintenanceDCA-150SSKII -TROUBLESHOOTING Engine Engine TroubleshootingDCA-150SSKII -TROUBLESHOOTING Engine Engine TroubleshootingDCA-150SSKII -TROUBLESHOOTING GENERATOR/ENGINE Engine & Generator TroubleshootingDCA-150SSKII -TROUBLESHOOTING Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnQty Description DCA-150SSKII- Generator Assy Generator AssyDCA-150SSKII- Generator Assy DCA-150SSKII Control BOX Assy Control BOX AssyDCA-150SSKII Control BOX Assy DCA-150SSKII- Control BOX Assy DCA-150SSKII- Control BOX Assy DCA-150SSKII- Engine & Radiator Assy Engine & Radiator AssyDCA-150SSKII- Engine & Radiator Assy DCA-150SSKII- Engine & Radiator Assy DCA-150SSKII- Engine & Radiator Assy Engine & Radiator ASSY.Hose Band HoseDCA-150SSKII Engine Operating Panel Assy Engine Operating Panel AssyEngine Operating PanelTable of Contents DCA-150SSKII Engine Operating Panel Assy Engine Operating Panel DCA-150SSKII Battery Assy Battery AssyDCA-150SSKII Battery Assy DCA-150SSKII Muffler Assy Muffler AssyDCA-150SSKII Muffler Assy MufflerExhaust Pipe SheetDCA-150SSKII Fueltank Assy Fuel Tank AssyDCA-150SSKII Fueltank Assy DCA-150SSKII Enclosure Assy Enclosure AssyDCA-150SSKII Enclosure Assy Cato Gold DCA-150SSKII Enclosure Assy DCA-150SSKII Rubber Seals Assy Rubber Seals AssyRubber Seals DCA-150SSKII Rubber Seals AssyDCA-150SSKII Name Plate and Decals Name Plate and DecalsDCA-150SSKII Name Plate and Decals DCA-150SSKII Name Plate and Decals Battery Group Muffler GroupFuel Tank Group Enclosure GroupEffective July 1 Page 800/421-1244 or 310/537-3700 FAX 310

DCA-150SSKII specifications

The Multiquip DCA-150SSKII is a robust and reliable 150kVA diesel generator designed to meet the demands of various applications, particularly in construction, events, and industrial settings. Engineered for high performance and durability, this generator stands out with its advanced features, technologies, and characteristics.

One of the primary features of the DCA-150SSKII is its powerful Yanmar diesel engine. This engine is renowned for its exceptional fuel efficiency and reliability, ensuring that the generator can run for extended periods without the need for frequent refueling. The engine is designed to meet stringent emissions standards, making the DCA-150SSKII an environmentally friendly option for those needing portable power solutions.

The generator is equipped with a state-of-the-art digital control panel that simplifies the operation and monitoring of the unit. The control panel provides real-time data about the generator's performance, including voltage, frequency, and operational hours, allowing users to efficiently manage power distribution. Additionally, the generator features an automatic voltage regulator that ensures stable and consistent power output, crucial for sensitive electronics and equipment.

The DCA-150SSKII is designed with durability in mind. Its sturdy frame and weather-resistant enclosure protect it from the elements, making it suitable for outdoor use in a variety of conditions. Noise reduction technology is integrated into the design, ensuring that the generator operates quietly, which is particularly beneficial for urban settings or nighttime operations.

Safety is paramount in the design of the DCA-150SSKII. It includes essential safety features such as low oil pressure shutdown, high-temperature shutdown, and overload protection. These features help prevent damage to the generator and ensure safe operation in various environments.

Mobility is another characteristic that sets the DCA-150SSKII apart. It is equipped with a robust chassis and lifting hooks, making it easy to transport from one location to another, whether on a job site or for an event.

In summary, the Multiquip DCA-150SSKII combines power, efficiency, and reliability in a compact design. Its advanced technological features, durability, and safety mechanisms make it an excellent choice for anyone in need of a dependable diesel generator. With its powerful performance and user-friendly operation, the DCA-150SSKII is a top contender in the generator market, meeting the diverse power needs of professionals across various industries.