Multiquip DCA-150SSKII operation manual Battery, Loading and Unloading Crane

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Battery

CAUTION:

Never over fill the battery with water above the upper limit.

The battery contains acids that can cause injury to the eyes and skin.To avoid eye irritation, always wear safety glasses. Use well insulated gloves when picking up the battery. Use the following guidelines when handling the battery:

1.DO NOT drop the battery. There is the possibility the battery may explode.

2.DO NOT expose the battery to open flames, sparks, cigarettes etc. The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

3.Always keep the battery charged. If the battery is not charged, a buildup of combustible gas will occur.

4.Always keep battery charging and booster cables in good working condition. Repair or replace all worn cables.

5.Always recharge the battery in an open air environment, to avoid risk of a dangerous concentration of combustible gases.

6.In case the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

7.In case the battery liquid (dilute sulfuric acid) comes in contact with your eyes, rinse eyes immediately with plenty of water, then contact the nearest doctor or hospital, and seek medical attention.

Table of Contents

RULES FOR SAFE OPERATION

NEVER Run engine without an air filter. Severe engine damage may occur.

Always service air cleaner frequently to prevent carburetor malfunction.

Always disconnect the battery before performing service on the generator.

Always be sure the operator is familiar with proper safety precautions and operations techniques before using generator.

Always store equipment properly when not in use. Equipment should be stored in a clean, dry location out of the reach of children.

DO NOT leave the generator running in the manual mode unattended.

DO NOT allow unauthorized people to operate this equipment.

Always read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.

Refer to the Komatsu Engine Owner's Manualfor engine technical questions or information.

Loading and Unloading (Crane)

Before lifting, make sure the generator's lifting hook is secure and that there is no apparent damage to the generator itself (loose screws, nuts and bolts). If any part is loose or damaged, please take corrective action before lifting.

Always drain fuel prior to lifting.

Always make sure crane or lifting device has been properly secured to the hook of guard frame on generator.

NEVER lift the machine while the engine is running.

Use adequate lifting cable (wire or rope) of sufficient strength.

When lifting the generator, always use the balanced center-point suspension hook and lift straight upwards.

NEVER allow any person or animal to stand underneath the machine while lifting.

When loading the generator on a truck, be sure to use the front and back frame bars as a means to secure the generator during transport.

PAGE 8 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01)

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Contents MQ Power Model DCA-150SSKII Portable Generator Table of Contents Heres HOW to GET Help Table of Contents Parts Ordering Procedures USAGeneral Safety Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneEmergencies Maintenance SafetyTransporting Towing Safety Precautions DCA-150SSKII TowingDCA-150SSKII -TRAILER-SAFETY Guidelines Explanation of ChartDCA-150SSKII -TRAILER-SPECIFICATIONS TRLR-10XFDCA-150SSKII -TRAILER-SPECIFICATIONS ElectricalElectric Brake Adjustment DCA-150SSKII -TRAILER Braking SystemBrakes Electric BrakesDCA-150SSKII -TRAILER Braking System Hydraulic/Air/Surge BrakesDCA-150SSKII -TRAILER Tires & Suspension Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionDCA-150SSKII -TRAILERTIRES & Suspension Lug Nut Torque RequirementsDCA-150SSKII Trailer Wiring Diagrams DCA-150SSKII TRAILER-BRAKETROUBLESHOOTING Electric Brake TroubleshootingDCA-150SSKII -TRAILER-BRAKETROUBLESHOOTING Hydraulic Brake TroubleshootingDCA-150SSKII Operation and Safety Decals Machine Safety DecalsDCA-150SSKII Operation and Safety Decals DCA-150SSKII Specifications Generator SpecificationsDCA-150SSKII General Information Page DCA-150SSKII Major Components Major ComponentsDCA-150SSKII Dimensions TOP, SIDE, and Rear DimensionsDCA-150SSKII Control Panel Control PanelDCA-150SSKII Control Panel Mpec ModuleDCA-150SSKII Engine Operating Panel Engine Operating PanelDCA150SSKII Engine Operating Panel Connecting Load DCA-150SSKII Outputterminal Panel OverviewVolt Recetacle Circuit BreakersDCA-150SSKII Outputterminal Panel Overview Voltage Selector Switch Voltage Selector Switch Locking ButtonOutput Terminal Panel Available Voltages Maximum AmpsHow to read the output terminal guages Output on the selected leg240/120V Hard Wire Hookup 480/240V Hard Wire HookupSingle Phase 277V, 254V, or Single Phase 480V, 440V, or 416 VoltPhase, 480V, 440V, or 416 Volt Single Phase 139V, 127V, or Single Phase 240V, 220V, or 208 VoltPhase, 240V, 220V, or 208 Volt Single Phase, 240 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase 120 Volt Indoor Installation DCA-150SSKII InstallationOutdoor Installation DCA-150SSKII Installation Typical Generator Grounding ApplicationExtension Cable DCA-150SSKII PRE-SETUPGeneral Inspection Prior to Operation DCA-150SSKII PRE-SETUP Operation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Piping and Hose Connection Battery Cable InstallationWiring DCA-150SSKII Load Application Single Phase LoadThree Phase Load Before Starting Before Starting Generator and Control PanelClose all engine enclosure doors Figure Voltage Meter Volts DCA-150SSKII Generator START-UP Procedure Auto DCA-150SSKII Generator SHUT-DOWN Procedure Engine ShutdownDCA-150SSKII Maintenance DCA-150SSKII Maintenance Inspection / MaintenanceDCA-150SSKII -TROUBLESHOOTING Engine Engine TroubleshootingDCA-150SSKII -TROUBLESHOOTING Engine Engine TroubleshootingDCA-150SSKII -TROUBLESHOOTING GENERATOR/ENGINE Engine & Generator TroubleshootingDCA-150SSKII -TROUBLESHOOTING Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnQty Description DCA-150SSKII- Generator Assy Generator AssyDCA-150SSKII- Generator Assy DCA-150SSKII Control BOX Assy Control BOX AssyDCA-150SSKII Control BOX Assy DCA-150SSKII- Control BOX Assy DCA-150SSKII- Control BOX Assy DCA-150SSKII- Engine & Radiator Assy Engine & Radiator AssyDCA-150SSKII- Engine & Radiator Assy DCA-150SSKII- Engine & Radiator Assy DCA-150SSKII- Engine & Radiator Assy Engine & Radiator ASSY.Hose Band HoseDCA-150SSKII Engine Operating Panel Assy Engine Operating Panel AssyEngine Operating PanelTable of Contents DCA-150SSKII Engine Operating Panel Assy Engine Operating Panel DCA-150SSKII Battery Assy Battery AssyDCA-150SSKII Battery Assy DCA-150SSKII Muffler Assy Muffler AssyDCA-150SSKII Muffler Assy MufflerExhaust Pipe SheetDCA-150SSKII Fueltank Assy Fuel Tank AssyDCA-150SSKII Fueltank Assy DCA-150SSKII Enclosure Assy Enclosure AssyDCA-150SSKII Enclosure Assy Cato Gold DCA-150SSKII Enclosure Assy DCA-150SSKII Rubber Seals Assy Rubber Seals AssyRubber Seals DCA-150SSKII Rubber Seals AssyDCA-150SSKII Name Plate and Decals Name Plate and DecalsDCA-150SSKII Name Plate and Decals DCA-150SSKII Name Plate and Decals Battery Group Muffler GroupFuel Tank Group Enclosure GroupEffective July 1 Page 800/421-1244 or 310/537-3700 FAX 310

DCA-150SSKII specifications

The Multiquip DCA-150SSKII is a robust and reliable 150kVA diesel generator designed to meet the demands of various applications, particularly in construction, events, and industrial settings. Engineered for high performance and durability, this generator stands out with its advanced features, technologies, and characteristics.

One of the primary features of the DCA-150SSKII is its powerful Yanmar diesel engine. This engine is renowned for its exceptional fuel efficiency and reliability, ensuring that the generator can run for extended periods without the need for frequent refueling. The engine is designed to meet stringent emissions standards, making the DCA-150SSKII an environmentally friendly option for those needing portable power solutions.

The generator is equipped with a state-of-the-art digital control panel that simplifies the operation and monitoring of the unit. The control panel provides real-time data about the generator's performance, including voltage, frequency, and operational hours, allowing users to efficiently manage power distribution. Additionally, the generator features an automatic voltage regulator that ensures stable and consistent power output, crucial for sensitive electronics and equipment.

The DCA-150SSKII is designed with durability in mind. Its sturdy frame and weather-resistant enclosure protect it from the elements, making it suitable for outdoor use in a variety of conditions. Noise reduction technology is integrated into the design, ensuring that the generator operates quietly, which is particularly beneficial for urban settings or nighttime operations.

Safety is paramount in the design of the DCA-150SSKII. It includes essential safety features such as low oil pressure shutdown, high-temperature shutdown, and overload protection. These features help prevent damage to the generator and ensure safe operation in various environments.

Mobility is another characteristic that sets the DCA-150SSKII apart. It is equipped with a robust chassis and lifting hooks, making it easy to transport from one location to another, whether on a job site or for an event.

In summary, the Multiquip DCA-150SSKII combines power, efficiency, and reliability in a compact design. Its advanced technological features, durability, and safety mechanisms make it an excellent choice for anyone in need of a dependable diesel generator. With its powerful performance and user-friendly operation, the DCA-150SSKII is a top contender in the generator market, meeting the diverse power needs of professionals across various industries.