Multiquip DCA-150SSKII -TROUBLESHOOTING GENERATOR/ENGINE, Engine & Generator Troubleshooting

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Table of Contents

DCA-150SSKII —TROUBLESHOOTING (GENERATOR/ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for

diagnosis based on the Engine and Radiator Troubleshooting (Table 18) and the MPEC Troubleshooting (Table 19). If the problem cannot be remedied, consult our company's business office or service plant.

TABLE 18. ENGINE & GENERATOR TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Dead battery?

Replace battery.

Engine fails to start and

 

 

Defective starter switch?

Replace switch.

starter does not rotated.

 

 

 

Fuse F5 burned out?

Replace fuse.

 

 

 

 

Broken pre-heat circuit?

Check pre-heat circuit.

Engine fails to start and

 

 

No fuel?

Add fuel.

starter rotates.

 

 

 

Defective wiring?

Check wiring.

 

 

 

 

Clogged fuel strainer?

Clean or replace.

Engine starts and remains at

 

 

Clogged air cleaner?

Clean or replace.

low speed.

 

 

 

Disconnected wiring?

Check and repair wiring.

 

 

 

 

No voltage present in AC

Replace rectifier (RE1).

 

power source?

 

 

 

 

 

Engine speed rises and no

Defective rotor?

Replace rotor.

 

 

 

 

volteage is present n AC

Defective voltmeter?

Replace voltmeter.

power source.

 

 

Disconnected wiring?

Check and repair wiring.

 

 

 

 

 

Layer short-circuit in armature

Replace armature.

 

winding?

 

 

 

 

 

Engine speed rises and AC

Defective circuit breaker

Replace circuit breaker (protector).

(protector)?

 

power voltage is too low or

 

 

Layer short-circuit, broken

 

cannot be used.

Repair or replace armature.

 

wires in armature winding?

 

 

 

 

 

Engine speed rises and

Defective engine regulator?

Replace regulator.

 

 

battery discharges too soon.

Defective wiring?

Repair or replace wiring.

 

 

 

Engine speed rises and

Defective alternator?

Repair or replace alternator.

 

 

engine seems overloaded.

Damaged alternator bearing?

Replace alternator bearings.

 

 

 

 

PAGE 56 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01)

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Contents MQ Power Model DCA-150SSKII Portable Generator Table of Contents Heres HOW to GET Help Table of Contents Parts Ordering Procedures USAGeneral Safety Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneEmergencies Maintenance SafetyTransporting Towing Safety Precautions DCA-150SSKII TowingDCA-150SSKII -TRAILER-SAFETY Guidelines Explanation of ChartDCA-150SSKII -TRAILER-SPECIFICATIONS TRLR-10XFDCA-150SSKII -TRAILER-SPECIFICATIONS ElectricalElectric Brake Adjustment DCA-150SSKII -TRAILER Braking SystemBrakes Electric BrakesDCA-150SSKII -TRAILER Braking System Hydraulic/Air/Surge BrakesDCA-150SSKII -TRAILER Tires & Suspension Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionDCA-150SSKII -TRAILERTIRES & Suspension Lug Nut Torque RequirementsDCA-150SSKII Trailer Wiring Diagrams DCA-150SSKII TRAILER-BRAKETROUBLESHOOTING Electric Brake TroubleshootingDCA-150SSKII -TRAILER-BRAKETROUBLESHOOTING Hydraulic Brake TroubleshootingDCA-150SSKII Operation and Safety Decals Machine Safety DecalsDCA-150SSKII Operation and Safety Decals DCA-150SSKII Specifications Generator SpecificationsDCA-150SSKII General Information Page DCA-150SSKII Major Components Major ComponentsDCA-150SSKII Dimensions TOP, SIDE, and Rear DimensionsDCA-150SSKII Control Panel Control PanelDCA-150SSKII Control Panel Mpec ModuleDCA-150SSKII Engine Operating Panel Engine Operating PanelDCA150SSKII Engine Operating Panel Connecting Load DCA-150SSKII Outputterminal Panel OverviewVolt Recetacle Circuit BreakersDCA-150SSKII Outputterminal Panel Overview Voltage Selector Switch Voltage Selector Switch Locking ButtonOutput Terminal Panel Available Voltages Maximum AmpsHow to read the output terminal guages Output on the selected leg240/120V Hard Wire Hookup 480/240V Hard Wire HookupSingle Phase 277V, 254V, or Single Phase 480V, 440V, or 416 VoltPhase, 480V, 440V, or 416 Volt Single Phase 139V, 127V, or Single Phase 240V, 220V, or 208 VoltPhase, 240V, 220V, or 208 Volt Single Phase, 240 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase 120 Volt Indoor Installation DCA-150SSKII InstallationOutdoor Installation DCA-150SSKII Installation Typical Generator Grounding ApplicationExtension Cable DCA-150SSKII PRE-SETUPGeneral Inspection Prior to Operation DCA-150SSKII PRE-SETUP Operation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Piping and Hose Connection Battery Cable InstallationWiring DCA-150SSKII Load Application Single Phase LoadThree Phase Load Before Starting Before Starting Generator and Control PanelClose all engine enclosure doors Figure Voltage Meter Volts DCA-150SSKII Generator START-UP Procedure Auto DCA-150SSKII Generator SHUT-DOWN Procedure Engine ShutdownDCA-150SSKII Maintenance DCA-150SSKII Maintenance Inspection / MaintenanceDCA-150SSKII -TROUBLESHOOTING Engine Engine TroubleshootingDCA-150SSKII -TROUBLESHOOTING Engine Engine TroubleshootingDCA-150SSKII -TROUBLESHOOTING GENERATOR/ENGINE Engine & Generator TroubleshootingDCA-150SSKII -TROUBLESHOOTING Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnQty Description DCA-150SSKII- Generator Assy Generator AssyDCA-150SSKII- Generator Assy DCA-150SSKII Control BOX Assy Control BOX AssyDCA-150SSKII Control BOX Assy DCA-150SSKII- Control BOX Assy DCA-150SSKII- Control BOX Assy DCA-150SSKII- Engine & Radiator Assy Engine & Radiator AssyDCA-150SSKII- Engine & Radiator Assy DCA-150SSKII- Engine & Radiator Assy DCA-150SSKII- Engine & Radiator Assy Engine & Radiator ASSY.Hose Band HoseDCA-150SSKII Engine Operating Panel Assy Engine Operating Panel AssyEngine Operating PanelTable of Contents DCA-150SSKII Engine Operating Panel Assy Engine Operating Panel DCA-150SSKII Battery Assy Battery AssyDCA-150SSKII Battery Assy DCA-150SSKII Muffler Assy Muffler AssyDCA-150SSKII Muffler Assy MufflerExhaust Pipe SheetDCA-150SSKII Fueltank Assy Fuel Tank AssyDCA-150SSKII Fueltank Assy DCA-150SSKII Enclosure Assy Enclosure AssyDCA-150SSKII Enclosure Assy Cato Gold DCA-150SSKII Enclosure Assy DCA-150SSKII Rubber Seals Assy Rubber Seals AssyRubber Seals DCA-150SSKII Rubber Seals AssyDCA-150SSKII Name Plate and Decals Name Plate and DecalsDCA-150SSKII Name Plate and Decals DCA-150SSKII Name Plate and Decals Battery Group Muffler GroupFuel Tank Group Enclosure GroupEffective July 1 Page 800/421-1244 or 310/537-3700 FAX 310

DCA-150SSKII specifications

The Multiquip DCA-150SSKII is a robust and reliable 150kVA diesel generator designed to meet the demands of various applications, particularly in construction, events, and industrial settings. Engineered for high performance and durability, this generator stands out with its advanced features, technologies, and characteristics.

One of the primary features of the DCA-150SSKII is its powerful Yanmar diesel engine. This engine is renowned for its exceptional fuel efficiency and reliability, ensuring that the generator can run for extended periods without the need for frequent refueling. The engine is designed to meet stringent emissions standards, making the DCA-150SSKII an environmentally friendly option for those needing portable power solutions.

The generator is equipped with a state-of-the-art digital control panel that simplifies the operation and monitoring of the unit. The control panel provides real-time data about the generator's performance, including voltage, frequency, and operational hours, allowing users to efficiently manage power distribution. Additionally, the generator features an automatic voltage regulator that ensures stable and consistent power output, crucial for sensitive electronics and equipment.

The DCA-150SSKII is designed with durability in mind. Its sturdy frame and weather-resistant enclosure protect it from the elements, making it suitable for outdoor use in a variety of conditions. Noise reduction technology is integrated into the design, ensuring that the generator operates quietly, which is particularly beneficial for urban settings or nighttime operations.

Safety is paramount in the design of the DCA-150SSKII. It includes essential safety features such as low oil pressure shutdown, high-temperature shutdown, and overload protection. These features help prevent damage to the generator and ensure safe operation in various environments.

Mobility is another characteristic that sets the DCA-150SSKII apart. It is equipped with a robust chassis and lifting hooks, making it easy to transport from one location to another, whether on a job site or for an event.

In summary, the Multiquip DCA-150SSKII combines power, efficiency, and reliability in a compact design. Its advanced technological features, durability, and safety mechanisms make it an excellent choice for anyone in need of a dependable diesel generator. With its powerful performance and user-friendly operation, the DCA-150SSKII is a top contender in the generator market, meeting the diverse power needs of professionals across various industries.