Kohler 20--2800 kW manual Introduction, Service Assistance

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Introduction

This manual provides installation instructions for 20--2800 kW generator sets. Operation manuals and wiring diagram manuals are available separately.

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Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever.

Read this manual and carefully follow all procedures and safety precautions to ensure proper equipment operation and to avoid bodily injury. Read and follow the Safety Precautions and Instructions section at the beginning of this manual. Keep this manual with the equipment for future reference.

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Service Assistance

For professional advice on generator power requirements and conscientious service, please contact your nearest Kohler distributor or dealer.

DConsult the Yellow Pages under the heading Generators—Electric

DVisit the Kohler Power Systems website at KohlerPowerSystems.com

DLook at the labels and stickers on your Kohler product or review the appropriate literature or documents included with the product

DCall toll free in the US and Canada 1-800-544-2444

DOutside the US and Canada, call the nearest regional office

Africa, Europe, Middle East

London Regional Office

Langley, Slough, England

Phone: (44) 1753-580-771

Fax: (44) 1753-580-036

Asia Pacific

Power Systems Asia Pacific Regional Office

Singapore, Republic of Singapore

Phone: (65) 264-6422

Fax: (65) 264-6455

China

North China Regional Office, Beijing

Phone: (86) 10 6518 7950

(86)10 6518 7951

(86)10 6518 7952

Fax: (86) 10 6518 7955

East China Regional Office, Shanghai

Phone: (86) 21 6288 0500

Fax: (86) 21 6288 0550

India, Bangladesh, Sri Lanka

India Regional Office

Bangalore, India

Phone: (91) 80 3366208

(91)80 3366231 Fax: (91) 80 3315972

Japan, Korea

North Asia Regional Office

Tokyo, Japan

Phone: (813) 3440-4515

Fax: (813) 3440-2727

Latin America

Latin America Regional Office

Lakeland, Florida, USA

Phone: (863) 619-7568

Fax: (863) 701-7131

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TP-5700 7/93

Introduction

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Contents Models 20-2800 kWCalifornia Proposition Product Identification InformationTable of Contents Table of Contents TP-5700 7/93 Accidental Starting Safety Precautions and InstructionsBattery Fuel System Engine Backfire/Flash FireExhaust System Hazardous Voltage/ Electrical Shock Hazardous NoiseIV Safety Precautions and Instructions TP-5700 7/93 Moving Parts Heavy EquipmentHot Parts VI Safety Precautions and Instructions TP-5700 7/93 Introduction Service AssistancePage General Typical Stationary-Duty Generator Set Installation Lifting the Generator Set Load and TransportGenerator Set with Lifting Bars in Skid Transporting the Generator Set Weather HousingLoad and Transport TP-5700 7/93 Location Factors WeightLocation Mounting Surface Detail MountingNeoprene-Type Integral Vibration Isolators Vibration IsolationLocation TP-5700 7/93 General Air RequirementsStationary Louvers for Air Inlet Air-Cooled GeneratorsStandard Forced-Air Cooling System Forced AirAir-Vac Cooling System Air-VacCooling SystemAir Vent Air Vent Cooling System using an Air-Cooled Generator SetUnit-Mounted Radiator Cooling Liquid-Cooled ModelsAir Control Louvers Remote Radiator CoolingCooling Tower City Water Cooling12 Cooling Tower System Recommended Coolant Block HeatersExhaust System, Side Inlet Silencer Exhaust SystemPiping Flexible SectionCondensation Trap Double-Sleeved Thimbles and Rain Cap Double-Sleeve ThimblesExhaust System TP-5700 7/93 Diesel Fuel Systems Fuel SystemsFuel Lines Main Fuel TankDiesel Fuel System with Overhead Main Tank and Transfer Tank Transfer TanksAuxiliary Fuel Pumps Gasoline Fuel Systems Typical LP Gas Vapor-Withdrawal System Natural or LP Gas Fuel SystemsNatural Gas and LP Gas System, Liquid Withdrawal Fuel Regulators Flexible ConnectorGas Piping Dual Systems Natural and LP Gas LP Gas Fuel CharacteristicsVapor Withdrawal Systems Liquid Withdrawal SystemsCombination Gas-Gasoline Natural GasBatteries Electrical RequirementsLoad Lead Connections Electrical Connections124.3 1100 67.8 600 Terminal Connector TorqueRemote Annunciator Automatic Transfer SwitchesAudiovisual Alarm Control ConnectionsDry Contact Kit Remote Emergency Stop SwitchWiring Generator Junction BOX Ansi Appendix a AbbreviationsLCB Page 1993, 2001, 2003 by Kohler Co. All rights reserved

20--2800 kW specifications

The Kohler 20-2800 kW generator series is renowned for its exceptional performance and reliability, making it a prime choice for various industrial and commercial applications. Designed for continuous and backup power generation, these generators are capable of providing robust energy solutions for facilities that demand high capacity and efficiency.

One of the standout features of the Kohler 20-2800 kW series is its advanced technology integration. Kohler utilizes the latest in digital control systems, ensuring precise monitoring and management of generator functions. The generator's control panel provides real-time data on power output, fuel consumption, and operating conditions, allowing operators to make informed decisions quickly.

In terms of fuel efficiency, the Kohler generators are engineered to minimize operational costs while maximizing performance. The series includes options for both diesel and natural gas, offering flexibility depending on user requirements and availability. The efficient fuel consumption not only supports cost savings but also aligns with environmental standards, reducing emissions during operation.

Durability and reliability are key characteristics of this generator series. Kohler buildings are constructed using high-quality materials and components that withstand harsh environmental conditions. System redundancy features and robust cooling systems ensure that the generators can operate continuously without failure, making them ideal for critical power needs.

The Kohler 20-2800 kW series also includes noise-reducing technology, making them suitable for installations in noise-sensitive environments. With options for acoustic enclosures, these generators comply with local noise regulations while delivering powerful performance.

Safety features are integrated into the generator design, including automatic shutdown systems for over-speed, low oil pressure, and high water temperature, ensuring that the equipment operates safely during emergencies.

The modular design of the Kohler 20-2800 kW allows for easy installation and maintenance. Access points for service and diagnostics are strategically placed for convenience, reducing downtime and improving efficiency in upkeep.

Overall, the Kohler 20-2800 kW generator series stands out as a dependable powerhouse, combining advanced technology, fuel efficiency, durability, and safety features to meet the demands of various industries. Whether for data centers, manufacturing facilities, or large commercial buildings, Kohler's commitment to quality and innovation makes these generators an exemplary choice for reliable power generation.