Kohler 20--2800 kW manual Automatic Transfer Switches, Control Connections, Remote Annunciator

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7.5 Automatic Transfer Switches

A typical standby system has at least one automatic transfer switch connected to the generator set output to automatically transfer the electrical load to the generator set if the normal source fails. When normal power returns, the switch transfers the load back to the normal power source and then signals the generator set to stop.

The transfer switch uses a set of contacts to signal the engine/generator to start. These contacts are terminals 3 and 4 on the generator set controller terminal strip or controller connection terminal strip (if used) inside the junction box. When the normal source fails and the generator set master switch is in the AUTO position, the transfer switch contacts close to start the generator set.

The location of the transfer switch contacts is usually near the contactor with an engine start decal to identify the correct terminals. The terminals are identified as 3 and 4 (or 57 and 58). Do not connect to terminals 57 and 58 on the inner panel circuit board. Connection must be at the contactor location. Verify the correct engine start terminals using the transfer switch wiring diagrams before making connections.

7.6 Control Connections

Most standby generators can be equipped with a myriad of optional equipment that will have to be connected to other components in the system. These accessories will enable the generator set to meet standards for local and national codes, or specific requirements of the customer’s installation. A few of the more common accessories and their functions are listed on the following pages.

7.7 Remote Annunciator

The remote annunciator allows monitoring of the standby power system from a location remote from the generator set. Individual lamps identifying fault shutdowns and/or prealarms are located on the remote annunciator, along with an alarm horn and silence switch. There are both surface- and flush-mount models available. The remote annunciator is typically located in an area that is monitored on a full-time basis. This allows the operator to be aware of any alarm conditions when they occur without having to be physically present at the generator set. See Figure 7-6.

 

 

Remote Annunciator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A-258782

 

14-Relay Dry Contact Box

 

 

 

42A

2

K1

K2

K3

K4

K5

K6

K7

K8

K9

K10 K11 K12 K13 K14

 

 

 

 

 

INPUT

CONTACT RATINGS: 10A @120VAC RESPCB. LOADASSY A-320639

 

 

 

 

 

 

 

 

 

 

 

.01A @28VDC MIN.

LOT NO.

 

 

 

 

 

 

 

 

 

 

 

 

 

10A @28VDC MAX.

 

 

 

NO C NO

C NO

C NO C

NO C NO C NO

C NO C

 

 

NO C

NO C

NO C NO C NO C

K1

K2

K3

K4

 

K5

 

K6

 

K7

 

 

K8

NOK9C K10

K11

K12 K13

K14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

42B

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

FBA-1 10 AMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A-293983

Figure 7-6 Remote Annunciator with 14-Relay Dry Contact Kit

7.8 Audiovisual Alarm

The audiovisual alarm warns the operator of a fault shutdown or prealarm condition at a remote location. See Figure 7-7.

Front View

Side View

A-292887

Figure 7-7 Audiovisual Alarm

38 Section 7 Electrical Requirements

TP-5700 7/93

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Contents 20-2800 kW ModelsProduct Identification Information California PropositionTable of Contents Table of Contents TP-5700 7/93 Accidental Starting Safety Precautions and InstructionsBattery Fuel System Engine Backfire/Flash FireExhaust System Hazardous Noise Hazardous Voltage/ Electrical ShockIV Safety Precautions and Instructions TP-5700 7/93 Moving Parts Heavy EquipmentHot Parts VI Safety Precautions and Instructions TP-5700 7/93 Service Assistance IntroductionPage General Typical Stationary-Duty Generator Set Installation Load and Transport Lifting the Generator SetGenerator Set with Lifting Bars in Skid Weather Housing Transporting the Generator SetLoad and Transport TP-5700 7/93 Location Factors WeightLocation Mounting Mounting Surface DetailVibration Isolation Neoprene-Type Integral Vibration IsolatorsLocation TP-5700 7/93 Air Requirements GeneralAir-Cooled Generators Stationary Louvers for Air InletForced Air Standard Forced-Air Cooling SystemAir-VacCooling System Air-Vac Cooling SystemAir Vent Cooling System using an Air-Cooled Generator Set Air VentLiquid-Cooled Models Unit-Mounted Radiator CoolingRemote Radiator Cooling Air Control LouversCity Water Cooling Cooling Tower12 Cooling Tower System Block Heaters Recommended CoolantExhaust System Exhaust System, Side Inlet SilencerPiping Flexible SectionCondensation Trap Double-Sleeve Thimbles Double-Sleeved Thimbles and Rain CapExhaust System TP-5700 7/93 Fuel Systems Diesel Fuel SystemsMain Fuel Tank Fuel LinesTransfer Tanks Diesel Fuel System with Overhead Main Tank and Transfer TankAuxiliary Fuel Pumps Gasoline Fuel Systems Natural or LP Gas Fuel Systems Typical LP Gas Vapor-Withdrawal SystemNatural Gas and LP Gas System, Liquid Withdrawal Fuel Regulators Flexible ConnectorGas Piping Liquid Withdrawal Systems LP Gas Fuel CharacteristicsVapor Withdrawal Systems Dual Systems Natural and LP GasNatural Gas Combination Gas-GasolineElectrical Requirements BatteriesElectrical Connections Load Lead ConnectionsTerminal Connector Torque 124.3 1100 67.8 600Control Connections Automatic Transfer SwitchesAudiovisual Alarm Remote AnnunciatorDry Contact Kit Remote Emergency Stop SwitchWiring Generator Junction BOX Appendix a Abbreviations AnsiLCB Page 1993, 2001, 2003 by Kohler Co. All rights reserved

20--2800 kW specifications

The Kohler 20-2800 kW generator series is renowned for its exceptional performance and reliability, making it a prime choice for various industrial and commercial applications. Designed for continuous and backup power generation, these generators are capable of providing robust energy solutions for facilities that demand high capacity and efficiency.

One of the standout features of the Kohler 20-2800 kW series is its advanced technology integration. Kohler utilizes the latest in digital control systems, ensuring precise monitoring and management of generator functions. The generator's control panel provides real-time data on power output, fuel consumption, and operating conditions, allowing operators to make informed decisions quickly.

In terms of fuel efficiency, the Kohler generators are engineered to minimize operational costs while maximizing performance. The series includes options for both diesel and natural gas, offering flexibility depending on user requirements and availability. The efficient fuel consumption not only supports cost savings but also aligns with environmental standards, reducing emissions during operation.

Durability and reliability are key characteristics of this generator series. Kohler buildings are constructed using high-quality materials and components that withstand harsh environmental conditions. System redundancy features and robust cooling systems ensure that the generators can operate continuously without failure, making them ideal for critical power needs.

The Kohler 20-2800 kW series also includes noise-reducing technology, making them suitable for installations in noise-sensitive environments. With options for acoustic enclosures, these generators comply with local noise regulations while delivering powerful performance.

Safety features are integrated into the generator design, including automatic shutdown systems for over-speed, low oil pressure, and high water temperature, ensuring that the equipment operates safely during emergencies.

The modular design of the Kohler 20-2800 kW allows for easy installation and maintenance. Access points for service and diagnostics are strategically placed for convenience, reducing downtime and improving efficiency in upkeep.

Overall, the Kohler 20-2800 kW generator series stands out as a dependable powerhouse, combining advanced technology, fuel efficiency, durability, and safety features to meet the demands of various industries. Whether for data centers, manufacturing facilities, or large commercial buildings, Kohler's commitment to quality and innovation makes these generators an exemplary choice for reliable power generation.