Kohler 20--2800 kW manual General

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Section 1 General

Industrial power systems give years of dependable service if installed using the guidelines provided in this manual and in applicable codes. Incorrect installation can cause continuing problems. Figure 1-1 illustrates a typical installation.

Your authorized generator set distributor/dealer may also provide advice about or assistance with your installation.

This manual references several organizations and their codes that provide installation requirements and guidelines such as the National Fire Protection Association (NFPA) and Underwriter’s Laboratories Inc. (UL).

DNFPA 54 National Fuel Gas Code

DNFPA 70 National Electrical Coder; the National Electrical Code is a registered trademark of the NFPA

DNFPA 99 Standard for Health Care Facilities

DNFPA 101 Life Safety Code

DNFPA 110 Emergency and Standby Power Systems

DUL-486A The Standard for Wire Connectors and Soldering Lugs for Use with Copper Conductors

DUL-486B The Standard for Wire Connectors for Use with Aluminum Conductors

DUL-486E Equipment Wiring Terminals for Use with Aluminum and/or Copper Conductors

DUL-2200 Stationary Engine Generator Assemblies

These organizations provide information specifically for US installations. Installers must comply with their respective national and local codes.

TP-5700 7/93

Section 1 General

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Contents Models 20-2800 kWCalifornia Proposition Product Identification InformationTable of Contents Table of Contents TP-5700 7/93 Battery Safety Precautions and InstructionsAccidental Starting Exhaust System Engine Backfire/Flash FireFuel System Hazardous Voltage/ Electrical Shock Hazardous NoiseIV Safety Precautions and Instructions TP-5700 7/93 Hot Parts Heavy EquipmentMoving Parts VI Safety Precautions and Instructions TP-5700 7/93 Introduction Service AssistancePage General Typical Stationary-Duty Generator Set Installation Lifting the Generator Set Load and TransportGenerator Set with Lifting Bars in Skid Transporting the Generator Set Weather HousingLoad and Transport TP-5700 7/93 Location WeightLocation Factors Mounting Surface Detail MountingNeoprene-Type Integral Vibration Isolators Vibration IsolationLocation TP-5700 7/93 General Air RequirementsStationary Louvers for Air Inlet Air-Cooled GeneratorsStandard Forced-Air Cooling System Forced AirAir-Vac Cooling System Air-VacCooling SystemAir Vent Air Vent Cooling System using an Air-Cooled Generator SetUnit-Mounted Radiator Cooling Liquid-Cooled ModelsAir Control Louvers Remote Radiator CoolingCooling Tower City Water Cooling12 Cooling Tower System Recommended Coolant Block HeatersExhaust System, Side Inlet Silencer Exhaust SystemCondensation Trap Flexible SectionPiping Double-Sleeved Thimbles and Rain Cap Double-Sleeve ThimblesExhaust System TP-5700 7/93 Diesel Fuel Systems Fuel SystemsFuel Lines Main Fuel TankDiesel Fuel System with Overhead Main Tank and Transfer Tank Transfer TanksAuxiliary Fuel Pumps Gasoline Fuel Systems Typical LP Gas Vapor-Withdrawal System Natural or LP Gas Fuel SystemsNatural Gas and LP Gas System, Liquid Withdrawal Gas Piping Flexible ConnectorFuel Regulators Vapor Withdrawal Systems LP Gas Fuel CharacteristicsLiquid Withdrawal Systems Dual Systems Natural and LP GasCombination Gas-Gasoline Natural GasBatteries Electrical RequirementsLoad Lead Connections Electrical Connections124.3 1100 67.8 600 Terminal Connector TorqueAudiovisual Alarm Automatic Transfer SwitchesControl Connections Remote AnnunciatorWiring Remote Emergency Stop SwitchDry Contact Kit Generator Junction BOX Ansi Appendix a AbbreviationsLCB Page 1993, 2001, 2003 by Kohler Co. All rights reserved

20--2800 kW specifications

The Kohler 20-2800 kW generator series is renowned for its exceptional performance and reliability, making it a prime choice for various industrial and commercial applications. Designed for continuous and backup power generation, these generators are capable of providing robust energy solutions for facilities that demand high capacity and efficiency.

One of the standout features of the Kohler 20-2800 kW series is its advanced technology integration. Kohler utilizes the latest in digital control systems, ensuring precise monitoring and management of generator functions. The generator's control panel provides real-time data on power output, fuel consumption, and operating conditions, allowing operators to make informed decisions quickly.

In terms of fuel efficiency, the Kohler generators are engineered to minimize operational costs while maximizing performance. The series includes options for both diesel and natural gas, offering flexibility depending on user requirements and availability. The efficient fuel consumption not only supports cost savings but also aligns with environmental standards, reducing emissions during operation.

Durability and reliability are key characteristics of this generator series. Kohler buildings are constructed using high-quality materials and components that withstand harsh environmental conditions. System redundancy features and robust cooling systems ensure that the generators can operate continuously without failure, making them ideal for critical power needs.

The Kohler 20-2800 kW series also includes noise-reducing technology, making them suitable for installations in noise-sensitive environments. With options for acoustic enclosures, these generators comply with local noise regulations while delivering powerful performance.

Safety features are integrated into the generator design, including automatic shutdown systems for over-speed, low oil pressure, and high water temperature, ensuring that the equipment operates safely during emergencies.

The modular design of the Kohler 20-2800 kW allows for easy installation and maintenance. Access points for service and diagnostics are strategically placed for convenience, reducing downtime and improving efficiency in upkeep.

Overall, the Kohler 20-2800 kW generator series stands out as a dependable powerhouse, combining advanced technology, fuel efficiency, durability, and safety features to meet the demands of various industries. Whether for data centers, manufacturing facilities, or large commercial buildings, Kohler's commitment to quality and innovation makes these generators an exemplary choice for reliable power generation.