Kohler 20--2800 kW manual Transporting the Generator Set, Weather Housing

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DDo not attach lifting hooks to outside reinforcing plate on skid. Attach lifting hooks to skid exactly as shown in Figure 2-4. This method utilizes the strongest portion of the mounting skid and also prevents the lifting hooks from slipping. Generators without skid reinforcing plates can be raised with lift hooks on the inside or outside of the skid.

The following information pertains to lifting a generator set with subbase fuel tank, weather housing, and/or sound shield.

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TP-5700-2

1. Reinforcing plate

Figure 2-4 Lifting Hook Placement (above 1000 kW)

2.1.1Weather Housing

Lift the weather housing and generator set together as one unit using the generator set guidelines.

2.1.2Sound Shield

If the generator set has an installed sound shield and subbase fuel tank the assembly can be lifted as one unit provided the subbase fuel tank has lifting eyes installed and meets the criteria of subbase fuel tank paragraph 2. In all other cases, remove the sound shield per the following paragraphs.

Remove the sound shield, if installed, from the generator set before lifting the generator set. The sound shield attaching bolts may be hidden by the sound shield insulation. To locate the hardware carefully lift the sound insulation near the skid.

Remove the wood skid before lifting the sound shield using the eye bolts. Use the sound shield eye bolts, if equipped, to lift only the sound shield.

Reinstall the sound shield after lifting and mounting the generator set.

2.1.3Subbase Fuel Tank

The lifting contractor determines the type and suitability of the subbase fuel tank lifting device. Lift the subbase fuel tank as one unit if shipped separately from the generator set. Use lifting eyes if equipped on subbase fuel tank; otherwise, use chains or cables to lift the subbase fuel tank. If using lifting straps, protect the strap from sharp fuel tank edges.

Lift the generator set (up to 400 kW) and subbase fuel tank together provided the fuel tank is empty and the subbase fuel tank does not extend beyond the perimeter of the generator set skid.

In all other cases, remove the mounting hardware and wiring between the the generator set and subbase fuel tank. Lift the generator set and subbase fuel tank separately. It is not necessary to drain fuel tank when lifting just the fuel tank.

2.2 Transporting the Generator Set

DThe transporting vehicle/trailer must be sized for the dimension and weight of the generator set. Consult the set dimensional drawing or contact the factory for information (weight, dimensions) pertinent to planning transport. The overall height of a generator set in transit (including vehicle/trailer) must not exceed 13.5 ft. (4.1 m) unless special hauling permits are obtained (check Federal, State, and local laws prior to transporting). Larger units (above 1000 kW) should be transported on low-boy-type trailers with a deck height of 25 in. (635 mm) or less to meet clearance requirements. Large (unboxed) generators with radiators should be loaded with the radiator facing the rear to reduce wind resistance while in transit. Radiators with free-wheeling fans must have the fan secured to prevent rotation that might introduce flying objects to the radiator core or fan blades.

DBe sure the generator set is securely fastened to the vehicle/trailer and covered with a tarpaulin. Even the heaviest of units is capable of movement during shipment unless properly secured. Fasten the set to the vehicle/trailer bed with properly sized chain routed through the mounting holes of the skid. Use chain tighteners to remove slack from the mounting chain. Cover the entire unit with a heavy-duty tarpaulin and secure tarpaulin to the generator or trailer.

TP-5700 7/93

Section 2 Load and Transport

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Contents Models 20-2800 kWCalifornia Proposition Product Identification InformationTable of Contents Table of Contents TP-5700 7/93 Accidental Starting Safety Precautions and InstructionsBattery Fuel System Engine Backfire/Flash FireExhaust System Hazardous Voltage/ Electrical Shock Hazardous NoiseIV Safety Precautions and Instructions TP-5700 7/93 Moving Parts Heavy EquipmentHot Parts VI Safety Precautions and Instructions TP-5700 7/93 Introduction Service AssistancePage General Typical Stationary-Duty Generator Set Installation Lifting the Generator Set Load and TransportGenerator Set with Lifting Bars in Skid Transporting the Generator Set Weather HousingLoad and Transport TP-5700 7/93 Location Factors WeightLocation Mounting Surface Detail MountingNeoprene-Type Integral Vibration Isolators Vibration IsolationLocation TP-5700 7/93 General Air RequirementsStationary Louvers for Air Inlet Air-Cooled GeneratorsStandard Forced-Air Cooling System Forced AirAir-Vac Cooling System Air-VacCooling SystemAir Vent Air Vent Cooling System using an Air-Cooled Generator SetUnit-Mounted Radiator Cooling Liquid-Cooled ModelsAir Control Louvers Remote Radiator CoolingCooling Tower City Water Cooling12 Cooling Tower System Recommended Coolant Block HeatersExhaust System, Side Inlet Silencer Exhaust SystemPiping Flexible SectionCondensation Trap Double-Sleeved Thimbles and Rain Cap Double-Sleeve ThimblesExhaust System TP-5700 7/93 Diesel Fuel Systems Fuel SystemsFuel Lines Main Fuel TankDiesel Fuel System with Overhead Main Tank and Transfer Tank Transfer TanksAuxiliary Fuel Pumps Gasoline Fuel Systems Typical LP Gas Vapor-Withdrawal System Natural or LP Gas Fuel SystemsNatural Gas and LP Gas System, Liquid Withdrawal Fuel Regulators Flexible ConnectorGas Piping Vapor Withdrawal Systems LP Gas Fuel CharacteristicsLiquid Withdrawal Systems Dual Systems Natural and LP GasCombination Gas-Gasoline Natural GasBatteries Electrical RequirementsLoad Lead Connections Electrical Connections124.3 1100 67.8 600 Terminal Connector TorqueAudiovisual Alarm Automatic Transfer SwitchesControl Connections Remote AnnunciatorDry Contact Kit Remote Emergency Stop SwitchWiring Generator Junction BOX Ansi Appendix a AbbreviationsLCB Page 1993, 2001, 2003 by Kohler Co. All rights reserved

20--2800 kW specifications

The Kohler 20-2800 kW generator series is renowned for its exceptional performance and reliability, making it a prime choice for various industrial and commercial applications. Designed for continuous and backup power generation, these generators are capable of providing robust energy solutions for facilities that demand high capacity and efficiency.

One of the standout features of the Kohler 20-2800 kW series is its advanced technology integration. Kohler utilizes the latest in digital control systems, ensuring precise monitoring and management of generator functions. The generator's control panel provides real-time data on power output, fuel consumption, and operating conditions, allowing operators to make informed decisions quickly.

In terms of fuel efficiency, the Kohler generators are engineered to minimize operational costs while maximizing performance. The series includes options for both diesel and natural gas, offering flexibility depending on user requirements and availability. The efficient fuel consumption not only supports cost savings but also aligns with environmental standards, reducing emissions during operation.

Durability and reliability are key characteristics of this generator series. Kohler buildings are constructed using high-quality materials and components that withstand harsh environmental conditions. System redundancy features and robust cooling systems ensure that the generators can operate continuously without failure, making them ideal for critical power needs.

The Kohler 20-2800 kW series also includes noise-reducing technology, making them suitable for installations in noise-sensitive environments. With options for acoustic enclosures, these generators comply with local noise regulations while delivering powerful performance.

Safety features are integrated into the generator design, including automatic shutdown systems for over-speed, low oil pressure, and high water temperature, ensuring that the equipment operates safely during emergencies.

The modular design of the Kohler 20-2800 kW allows for easy installation and maintenance. Access points for service and diagnostics are strategically placed for convenience, reducing downtime and improving efficiency in upkeep.

Overall, the Kohler 20-2800 kW generator series stands out as a dependable powerhouse, combining advanced technology, fuel efficiency, durability, and safety features to meet the demands of various industries. Whether for data centers, manufacturing facilities, or large commercial buildings, Kohler's commitment to quality and innovation makes these generators an exemplary choice for reliable power generation.
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