Kohler 20--2800 kW manual Load and Transport, Lifting the Generator Set

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Section 2 Load and Transport

To ensure personal safety while preventing damage to the product, we strongly recommend the following guidelines be observed when loading and transporting standby generator sets. Due to the different designs, dimensions and weights of the generators involved, specific instructions for each model are not provided. However, these guidelines are applicable to the full standby line (although minor procedural changes may be necessary between sets). It is the responsibility of the dealer/distributor to see that generator loading and transport be performed within the framework of these guidelines. Obviously, prepackaged (crated) sets may be exempt from certain aspects of this section. (Prepackaged generators generally are loaded in their containers with the aid of lift trucks.)

2.1 Lifting the Generator Set

DDo not lift the generator set by the lifting eyes attached to the engine and/or alternator. These lifting eyes are only used during generator assembly and are not capable of supporting the entire weight of the generator. The mounting skid of each standby generator set includes four holes for attaching the lifting device. These holes are strategically placed to avoid damage to generator components by lifting cables and to maintain balance during lifting. In some cases, it may be necessary to remove protruding generator components (air cleaner, shrouding) to avoid damage by lifting cables.

TP-5700 7/93

Section 2 Load and Transport

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Contents Models 20-2800 kWCalifornia Proposition Product Identification InformationTable of Contents Table of Contents TP-5700 7/93 Safety Precautions and Instructions BatteryAccidental Starting Engine Backfire/Flash Fire Exhaust SystemFuel System Hazardous Voltage/ Electrical Shock Hazardous NoiseIV Safety Precautions and Instructions TP-5700 7/93 Heavy Equipment Hot PartsMoving Parts VI Safety Precautions and Instructions TP-5700 7/93 Introduction Service AssistancePage General Typical Stationary-Duty Generator Set Installation Lifting the Generator Set Load and TransportGenerator Set with Lifting Bars in Skid Transporting the Generator Set Weather HousingLoad and Transport TP-5700 7/93 Weight LocationLocation Factors Mounting Surface Detail MountingNeoprene-Type Integral Vibration Isolators Vibration IsolationLocation TP-5700 7/93 General Air RequirementsStationary Louvers for Air Inlet Air-Cooled GeneratorsStandard Forced-Air Cooling System Forced AirAir-Vac Cooling System Air-VacCooling SystemAir Vent Air Vent Cooling System using an Air-Cooled Generator SetUnit-Mounted Radiator Cooling Liquid-Cooled ModelsAir Control Louvers Remote Radiator CoolingCooling Tower City Water Cooling12 Cooling Tower System Recommended Coolant Block HeatersExhaust System, Side Inlet Silencer Exhaust SystemFlexible Section Condensation TrapPiping Double-Sleeved Thimbles and Rain Cap Double-Sleeve ThimblesExhaust System TP-5700 7/93 Diesel Fuel Systems Fuel SystemsFuel Lines Main Fuel TankDiesel Fuel System with Overhead Main Tank and Transfer Tank Transfer TanksAuxiliary Fuel Pumps Gasoline Fuel Systems Typical LP Gas Vapor-Withdrawal System Natural or LP Gas Fuel SystemsNatural Gas and LP Gas System, Liquid Withdrawal Flexible Connector Gas PipingFuel Regulators Dual Systems Natural and LP Gas LP Gas Fuel CharacteristicsVapor Withdrawal Systems Liquid Withdrawal SystemsCombination Gas-Gasoline Natural GasBatteries Electrical RequirementsLoad Lead Connections Electrical Connections124.3 1100 67.8 600 Terminal Connector TorqueRemote Annunciator Automatic Transfer SwitchesAudiovisual Alarm Control ConnectionsRemote Emergency Stop Switch WiringDry Contact Kit Generator Junction BOX Ansi Appendix a AbbreviationsLCB Page 1993, 2001, 2003 by Kohler Co. All rights reserved

20--2800 kW specifications

The Kohler 20-2800 kW generator series is renowned for its exceptional performance and reliability, making it a prime choice for various industrial and commercial applications. Designed for continuous and backup power generation, these generators are capable of providing robust energy solutions for facilities that demand high capacity and efficiency.

One of the standout features of the Kohler 20-2800 kW series is its advanced technology integration. Kohler utilizes the latest in digital control systems, ensuring precise monitoring and management of generator functions. The generator's control panel provides real-time data on power output, fuel consumption, and operating conditions, allowing operators to make informed decisions quickly.

In terms of fuel efficiency, the Kohler generators are engineered to minimize operational costs while maximizing performance. The series includes options for both diesel and natural gas, offering flexibility depending on user requirements and availability. The efficient fuel consumption not only supports cost savings but also aligns with environmental standards, reducing emissions during operation.

Durability and reliability are key characteristics of this generator series. Kohler buildings are constructed using high-quality materials and components that withstand harsh environmental conditions. System redundancy features and robust cooling systems ensure that the generators can operate continuously without failure, making them ideal for critical power needs.

The Kohler 20-2800 kW series also includes noise-reducing technology, making them suitable for installations in noise-sensitive environments. With options for acoustic enclosures, these generators comply with local noise regulations while delivering powerful performance.

Safety features are integrated into the generator design, including automatic shutdown systems for over-speed, low oil pressure, and high water temperature, ensuring that the equipment operates safely during emergencies.

The modular design of the Kohler 20-2800 kW allows for easy installation and maintenance. Access points for service and diagnostics are strategically placed for convenience, reducing downtime and improving efficiency in upkeep.

Overall, the Kohler 20-2800 kW generator series stands out as a dependable powerhouse, combining advanced technology, fuel efficiency, durability, and safety features to meet the demands of various industries. Whether for data centers, manufacturing facilities, or large commercial buildings, Kohler's commitment to quality and innovation makes these generators an exemplary choice for reliable power generation.