Honeywell hw400, L, HW3000 service manual Specifications and Wiring Diagrams

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3: SPECIFICATIONS AND WIRING DIAGRAMS

3.1 SPECIFICATIONS

GENERATOR

HW3000

HW3000L

HW4000

HW4000L

HW5500

HW5500E

HW5500EL

HW5500L

HW6200

HW6200L

HW7000E

HW7500E

HW7000EL HW7500EL

POWER

Rated [watts]

 

3000

4000

 

5500

 

6200

 

7000

7500

(+/-10% under load)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maximum [watts]

 

3750

5000

 

6875

 

7750

 

8750

9375

(+/-10% under load)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Frequency [hertz]

 

 

 

 

 

60

 

 

 

(+/-5% under load)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage [volts]

 

120

120 / 240

 

120 / 240

 

120 / 240

 

120 / 240

120 / 240

(+/-5% under load)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPERATING TEMPERATURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maximum [F / C]

 

 

 

104

/ 40

 

 

 

 

 

 

 

 

 

 

 

 

Minimum [F / C]

 

 

 

14

/ -10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Speed [rpm]

 

 

 

3600

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

OHV 4-cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

Displacement [cc]

 

196

242

 

337

 

389

 

420

420

 

 

 

 

 

 

 

 

 

 

Valve Lash [in /mm]

 

 

 

IN: 0.005±0.001 / 0.125±0.025

 

 

 

 

 

EX: 0.007±0.001 / 0.175±0.025

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel

 

 

 

 

87 or higher unleaded

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel Tank Capacity [gal / L]

 

4.2 / 16

6.5 / 24.6

 

6.5 / 24.6

 

6.5 / 24.6

 

6.6 / 25

6.5 / 24.6

(Non-L Models)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Model Numbers Ending in “L”)

 

3.2 / 12

6.5 / 24.6

 

6.5 / 24.6

 

6.5 / 24.6

 

6.1 / 23

6.5 / 24.6

 

 

 

 

 

 

 

 

 

 

Engine Oil

 

 

 

 

SAE 10W-30*

 

 

Engine Oil Capacity [qt / L]

 

0.6 / 0.6

1.2 / 1.1

 

1.2 / 1.1

 

1.2 / 1.1

 

1.2 / 1.1

1.2 / 1.1

 

 

 

 

 

 

 

 

 

 

 

Spark Plug

 

102557A

100842A

 

100842A

 

100842A

 

100842A

100842A

Spark Plug Gap [in /mm]

 

 

 

0.028-0.031 / 0.7-0.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air Filter

 

102555A

100833A

 

100833A

 

100833A

 

100833A

100833A

(Non-L Models)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Model Numbers Ending in “L”)

 

102556A

101865A

 

101865A

 

101865A

 

101865A

101865A

 

 

 

 

 

 

 

 

 

 

 

Battery

 

--

--

 

101536A

 

--

 

101536A

101536A

(Electric Start Models Only)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE 3-1:Honeywell Portable Generator Specifications

*See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use.

† See SPARK PLUG SERVICE, page 7-5 for other recommended spark plug replacements.

Honeywell Portable Electrical Generator Service Manual

www.honeywellgenerators.com

3-1

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Contents Read and Save These Instructions Page Contents This page Intentionally Left Blank Ards Important Safety InstructionsSafety Messages Electric Shock Hazards Safety MessagesWarranties Northshore Power Systems Consumer Limited WarrantyWarranties Warranty StatementQuestions Northshore Power Systems Replacement Parts Limited Warranty Specifications Specifications and Wiring DiagramsBolt and Fastener Torque Information Bolt and Fastener Torque InformationWiring Diagrams Wiring DiagramsHW4000 & HW4000L HW5500 & HW5500L HW5500E & HW5500EL HW6200 & HW6200L HW7000E, HW7000EL, HW7500E, & HW7500EL Components This page Intentionally Left Blank Transporting Generator Preparing for ServiceRequired Tools This page Intentionally Left Blank Operation Service Repair Time Analysis & Flat Rate ScheduleMisc Service Repair Time AnalysisConsumer Maintenance Schedule MaintenanceConsumer Maintenance Schedule Ter more frequently AIR Filter MaintenanceAIR Filter Maintenance Squeeze out excess oil Coat the air filter with clean engine oilRemove foam air filters Spark Plug Service Cleaning Fuel Sediment CUPCleaning Fuel Sediment CUP Cleaning Spark Arrestor Screen Cleaning Spark Arrestor ScreenValve Lash Governor AdjustmentValve Lash Yuasa 12N14-3A Battery ServiceBattery Service XtremeTroubleshooting Electrical Diagnostics HW3000/L Models Electrical Diagnostics HW3000/L ModelsAlternator Refer to Illustrations on Brush Assembly Electrical Diagnostics ALL Models Except HW3000/L Electrical Diagnostics ALL Models Except HW3000/L7000 Refer to Illustrations on AVR TAP Engine Diagnostics ALL Models Engine Diagnostics ALL ModelsNm 3 lb. ft Service and DisassemblyControl Panel Cylinder Head Bolts 48 Nm 35 lb. ft See WHEEL, LEG, & Handle ASSEMBLY,Engine and Alternator Engine and AlternatorAlso known as Automatic Voltage Regulator or AVR AlternatorAlternator Fuel Tank System Fuel Tank SystemNm 1.5 lb. ft Evaporative Emissions Control SystemEvaporative Emissions Control System Muffler MufflerCarburetor CarburetorCheck for continuity Starting SystemStarting System Starter Solenoid Terminal Nut 6 Nm 4 lb. ftCheck for wear or damage Install with recoil starter handle position as shownRecoil Starter Recoil StarterFAN Cover Remove and install with the recoil starter assemblyInstall with the recoil starter handle position as shown FAN CoverWHEEL, LEG, & Handle Assembly HW3000/L Models WHEEL, LEG, & Handle Assembly25 Nm 18 lb. ft WHEEL, LEG, & Handle Assembly ALL Models Except HW3000/LIndex Northshore Power Systems, LLC

hw400, HW3000, L specifications

Honeywell is renowned for its innovative solutions in various domains, including manufacturing, aerospace, and building technologies. Among its many offerings, the Honeywell L, HW3000, and HW400 series stand out for their advanced features, technologies, and characteristics, tailored to meet the evolving demands of industries worldwide.

The Honeywell L Series is recognized for its versatility and reliability in process control applications. Designed to accommodate a range of industrial needs, these controllers provide enhanced flexibility with modifiable configurations that suit diverse operating conditions. With advanced user interfaces, intuitive programming options, and robust execution capabilities, they optimize performance while simplifying system maintenance.

The HW3000 series takes innovation a notch higher, featuring cutting-edge process automation technologies. It leverages advanced algorithms and communication protocols, facilitating seamless integration with existing systems and enhancing overall efficiency. This series is designed for high-performance operations, offering real-time data monitoring and control. The HW3000's modular architecture allows for easy upgrades and scalability, making it ideal for businesses planning for growth.

On the other hand, the Honeywell HW400 series is engineered for precision and reliability. It is equipped with state-of-the-art sensors and control mechanisms that ensure optimal performance in demanding environments. The HW400 model emphasizes sustainability, incorporating energy-efficient technologies that align with global initiatives for greener operations. Users benefit from advanced diagnostics and predictive maintenance capabilities, which minimize downtime and enhance productivity.

All three series—L, HW3000, and HW400—share a commitment to security and data integrity. Honeywell incorporates cybersecurity measures to protect sensitive information and facilitate secure communications. Moreover, they embrace a user-friendly design philosophy, ensuring that operators can easily interface with the systems, regardless of their technical background.

In summary, Honeywell's L, HW3000, and HW400 series highlight the company’s dedication to innovation, efficiency, and reliability. With advanced technologies and robust features, these products cater to a wide range of industrial applications, making them essential tools for businesses aiming to optimize their operations. Whether for process control, automation, or precision management, Honeywell continues to provide solutions that drive success in the modern industrial landscape.