Honeywell hw400, L, HW3000 Service Repair Time Analysis & Flat Rate Schedule, Operation

Page 23

6: SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE

Operation

HW3000

HW4000

HW5500

HW5500E

HW6200

HW7000E

HW7500E

HW3000L

HW4000L

HW5500L

HW5500EL

HW6200L

HW7000EL

HW7500EL

 

(min.)

(min.)

(min.)

(min.)

(min.)

(min.)

(min.)

 

 

 

 

 

 

 

 

ELECTRICAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alternator Complete

120

120

120

120

120

120

120

 

 

 

 

 

 

 

 

Battery

--

--

--

30

--

30

30

 

 

 

 

 

 

 

 

Brush Assembly

45

45

45

45

45

45

45

 

 

 

 

 

 

 

 

Charging Coil Assembly

45

45

45

45

45

45

45

 

 

 

 

 

 

 

 

Control Panel Assembly

60

60

60

60

60

60

60

 

 

 

 

 

 

 

 

Ignition Coil

50

50

50

50

50

50

50

 

 

 

 

 

 

 

 

Meters / Circuit Breakers

45

45

45

45

45

45

45

 

 

 

 

 

 

 

 

Oil Shutdown Switch

40

40

40

40

40

40

40

 

 

 

 

 

 

 

 

Oil Alert Sender

40

40

40

40

40

40

40

 

 

 

 

 

 

 

 

Receptacles / Ports

50

50

50

50

50

50

50

 

 

 

 

 

 

 

 

Recoil Starter Assembly

30

30

30

30

30

30

30

 

 

 

 

 

 

 

 

Spark Plug

30

30

30

30

30

30

30

 

 

 

 

 

 

 

 

Electric Starter

--

--

--

45

--

45

45

 

 

 

 

 

 

 

 

Starter Solenoid

--

--

--

35

--

35

35

 

 

 

 

 

 

 

 

Voltage Regulator

30

30

30

30

30

30

30

 

 

 

 

 

 

 

 

ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air Filter

30

30

30

30

30

30

30

 

 

 

 

 

 

 

 

Air Cleaner

40

40

40

40

40

40

40

 

 

 

 

 

 

 

 

Carburetor

50

50

50

50

50

50

50

 

 

 

 

 

 

 

 

Choke

45

45

45

45

45

45

45

 

 

 

 

 

 

 

 

Converter

60

60

60

60

60

60

60

(Model Numbers Ending in “L”)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cylinder Head Cover

45

45

45

45

45

45

45

 

 

 

 

 

 

 

 

Cylinder Head Gasket

40

40

40

40

40

40

40

 

 

 

 

 

 

 

 

Engine Complete

180

180

180

180

210

210

210

 

 

 

 

 

 

 

 

Governor Assembly

50

50

50

50

50

50

50

 

 

 

 

 

 

 

 

Head Cover Gasket

40

40

40

40

40

40

40

 

 

 

 

 

 

 

 

FUEL & EXHAUST

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Carbon Canister (with bracket)

45

45

45

45

45

45

45

(Model Numbers Ending in “L”)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Carbon Canister Tube

30

30

30

30

30

30

30

(Model Numbers Ending in “L”)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exhaust Pipe

40

40

40

40

40

40

40

(Model Numbers Ending in “L”)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel Gage

30

30

30

30

30

30

30

 

 

 

 

 

 

 

 

Honeywell Portable Electrical Generator Service Manual

www.honeywellgenerators.com

6-1

Page 22 Page 24
Image 23
Page 22 Page 24
Contents Read and Save These Instructions Page Contents This page Intentionally Left Blank Ards Important Safety InstructionsSafety Messages Electric Shock Hazards Safety MessagesWarranties Northshore Power Systems Consumer Limited WarrantyWarranties Warranty StatementQuestions Northshore Power Systems Replacement Parts Limited Warranty Specifications Specifications and Wiring DiagramsBolt and Fastener Torque Information Bolt and Fastener Torque InformationWiring Diagrams Wiring DiagramsHW4000 & HW4000L HW5500 & HW5500L HW5500E & HW5500EL HW6200 & HW6200L HW7000E, HW7000EL, HW7500E, & HW7500EL Components This page Intentionally Left Blank Transporting Generator Preparing for ServiceRequired Tools This page Intentionally Left Blank Operation Service Repair Time Analysis & Flat Rate ScheduleMisc Service Repair Time AnalysisConsumer Maintenance Schedule MaintenanceConsumer Maintenance Schedule Ter more frequently AIR Filter MaintenanceAIR Filter Maintenance Squeeze out excess oil Coat the air filter with clean engine oilRemove foam air filters Spark Plug Service Cleaning Fuel Sediment CUPCleaning Fuel Sediment CUP Cleaning Spark Arrestor Screen Cleaning Spark Arrestor ScreenValve Lash Governor AdjustmentValve Lash Yuasa 12N14-3A Battery ServiceBattery Service XtremeTroubleshooting Electrical Diagnostics HW3000/L Models Electrical Diagnostics HW3000/L ModelsAlternator Refer to Illustrations on Brush Assembly Electrical Diagnostics ALL Models Except HW3000/L Electrical Diagnostics ALL Models Except HW3000/L7000 Refer to Illustrations on AVR TAP Engine Diagnostics ALL Models Engine Diagnostics ALL ModelsNm 3 lb. ft Service and DisassemblyControl Panel Cylinder Head Bolts 48 Nm 35 lb. ft See WHEEL, LEG, & Handle ASSEMBLY,Engine and Alternator Engine and AlternatorAlso known as Automatic Voltage Regulator or AVR AlternatorAlternator Fuel Tank System Fuel Tank SystemNm 1.5 lb. ft Evaporative Emissions Control SystemEvaporative Emissions Control System Muffler MufflerCarburetor CarburetorCheck for continuity Starting SystemStarting System Starter Solenoid Terminal Nut 6 Nm 4 lb. ftCheck for wear or damage Install with recoil starter handle position as shownRecoil Starter Recoil StarterFAN Cover Remove and install with the recoil starter assemblyInstall with the recoil starter handle position as shown FAN CoverWHEEL, LEG, & Handle Assembly HW3000/L Models WHEEL, LEG, & Handle Assembly25 Nm 18 lb. ft WHEEL, LEG, & Handle Assembly ALL Models Except HW3000/LIndex Northshore Power Systems, LLC

hw400, HW3000, L specifications

Honeywell is renowned for its innovative solutions in various domains, including manufacturing, aerospace, and building technologies. Among its many offerings, the Honeywell L, HW3000, and HW400 series stand out for their advanced features, technologies, and characteristics, tailored to meet the evolving demands of industries worldwide.

The Honeywell L Series is recognized for its versatility and reliability in process control applications. Designed to accommodate a range of industrial needs, these controllers provide enhanced flexibility with modifiable configurations that suit diverse operating conditions. With advanced user interfaces, intuitive programming options, and robust execution capabilities, they optimize performance while simplifying system maintenance.

The HW3000 series takes innovation a notch higher, featuring cutting-edge process automation technologies. It leverages advanced algorithms and communication protocols, facilitating seamless integration with existing systems and enhancing overall efficiency. This series is designed for high-performance operations, offering real-time data monitoring and control. The HW3000's modular architecture allows for easy upgrades and scalability, making it ideal for businesses planning for growth.

On the other hand, the Honeywell HW400 series is engineered for precision and reliability. It is equipped with state-of-the-art sensors and control mechanisms that ensure optimal performance in demanding environments. The HW400 model emphasizes sustainability, incorporating energy-efficient technologies that align with global initiatives for greener operations. Users benefit from advanced diagnostics and predictive maintenance capabilities, which minimize downtime and enhance productivity.

All three series—L, HW3000, and HW400—share a commitment to security and data integrity. Honeywell incorporates cybersecurity measures to protect sensitive information and facilitate secure communications. Moreover, they embrace a user-friendly design philosophy, ensuring that operators can easily interface with the systems, regardless of their technical background.

In summary, Honeywell's L, HW3000, and HW400 series highlight the company’s dedication to innovation, efficiency, and reliability. With advanced technologies and robust features, these products cater to a wide range of industrial applications, making them essential tools for businesses aiming to optimize their operations. Whether for process control, automation, or precision management, Honeywell continues to provide solutions that drive success in the modern industrial landscape.
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