Honeywell HW3000, hw400 service manual HW5500 & HW5500L

Page 15

Honeywell Portable Electrical Generator Service Manual

www.honeywellgenerators.com 3-5

FIGURE

ENGINE

 

 

 

 

ALTERNATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

G/W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUEL CUTOUT

 

 

 

NOTE:

 

 

 

 

 

 

 

 

 

 

 

 

 

-

SOLENOID

 

 

 

 

Alternator is mechanically connected

 

 

 

 

 

 

 

 

 

3:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to the engine block providing ground

 

 

 

 

 

 

 

 

 

HW5500

OIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connection between the engine block

 

 

 

 

 

 

 

 

 

 

SHUTDOWN

 

Y

Y

 

and the alternator frame.

 

 

 

MAIN

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

120 VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIELD

 

 

WINDING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OIL ALERT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

&

 

Bl

 

 

 

FUEL

WINDING

 

 

 

 

 

 

 

 

 

 

 

SENDER

 

Y

 

 

 

EXCITER

 

 

 

 

 

 

 

 

HW5500L

 

 

 

CUTOUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WINDING

 

 

 

WINDING

MAIN

120 VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPARK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WINDING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLUG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

R

Bu

Br

 

W

 

 

COIL

 

Bl

Bl

 

Br

Br

W

R

Lg W

Bu

Bu

 

 

 

 

 

 

 

 

 

IGNITION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diagram

 

 

 

 

 

 

 

 

 

AVR

 

 

 

R

Bu

Br

 

W

 

 

 

 

ENGINE BLOCK

 

 

 

 

 

 

 

ALTERNATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAGNETIC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC BREAKER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21A

 

 

 

 

 

 

 

 

 

5A FUSE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THERMAL

 

 

 

THERMAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC BREAKER

 

 

AC BREAKER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20A

 

 

 

20A

 

 

 

 

 

 

Y/G

 

Bu

 

 

 

 

 

W

X

 

W

 

 

Y

W

Y

 

 

 

 

IG E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bu G/W Bl

Y/G

 

Bl

 

G/W

 

 

 

 

 

G

DUPLEX 5-20R

 

G

DUPLEX 5-20R

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

 

ENGINE

 

 

 

 

 

 

W

X

 

W

 

 

Y

 

G

 

 

 

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

G

 

 

 

 

Bl - Black

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bu - Blue

 

 

 

 

 

 

 

 

 

 

 

Y/G

 

 

 

 

 

 

 

 

Br - Brown

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G/W - Green / White

ON/OFF SWITCH PANEL CONTROL PANEL

 

 

 

 

 

 

 

 

 

 

 

 

 

Lg - Light Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R - Red

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y - Yellow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y/G - Yellow / Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W - White

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TWIST-LOCK

L14-30R

GROUND TERMINAL

HW5500 & HW5500L

WIRING DIAGRAMS

Image 15
Contents Read and Save These Instructions Page Contents This page Intentionally Left Blank Important Safety Instructions Safety MessagesArds Electric Shock Hazards Safety MessagesWarranties Northshore Power Systems Consumer Limited WarrantyWarranties Warranty StatementQuestions Northshore Power Systems Replacement Parts Limited Warranty Specifications Specifications and Wiring DiagramsBolt and Fastener Torque Information Bolt and Fastener Torque InformationWiring Diagrams Wiring DiagramsHW4000 & HW4000L HW5500 & HW5500L HW5500E & HW5500EL HW6200 & HW6200L HW7000E, HW7000EL, HW7500E, & HW7500EL Components This page Intentionally Left Blank Preparing for Service Required ToolsTransporting Generator This page Intentionally Left Blank Operation Service Repair Time Analysis & Flat Rate ScheduleMisc Service Repair Time AnalysisConsumer Maintenance Schedule MaintenanceConsumer Maintenance Schedule AIR Filter Maintenance AIR Filter MaintenanceTer more frequently Coat the air filter with clean engine oil Remove foam air filtersSqueeze out excess oil Cleaning Fuel Sediment CUP Cleaning Fuel Sediment CUPSpark Plug Service Cleaning Spark Arrestor Screen Cleaning Spark Arrestor ScreenGovernor Adjustment Valve LashValve Lash Yuasa 12N14-3A Battery ServiceBattery Service XtremeTroubleshooting Electrical Diagnostics HW3000/L Models Electrical Diagnostics HW3000/L ModelsAlternator Refer to Illustrations on Brush Assembly Electrical Diagnostics ALL Models Except HW3000/L Electrical Diagnostics ALL Models Except HW3000/L7000 Refer to Illustrations on AVR TAP Engine Diagnostics ALL Models Engine Diagnostics ALL ModelsService and Disassembly Control PanelNm 3 lb. ft Cylinder Head Bolts 48 Nm 35 lb. ft See WHEEL, LEG, & Handle ASSEMBLY,Engine and Alternator Engine and AlternatorAlternator AlternatorAlso known as Automatic Voltage Regulator or AVR Fuel Tank System Fuel Tank SystemEvaporative Emissions Control System Evaporative Emissions Control SystemNm 1.5 lb. ft Muffler MufflerCarburetor CarburetorCheck for continuity Starting SystemStarting System Starter Solenoid Terminal Nut 6 Nm 4 lb. ftCheck for wear or damage Install with recoil starter handle position as shownRecoil Starter Recoil StarterFAN Cover Remove and install with the recoil starter assemblyInstall with the recoil starter handle position as shown FAN CoverWHEEL, LEG, & Handle Assembly HW3000/L Models WHEEL, LEG, & Handle Assembly25 Nm 18 lb. ft WHEEL, LEG, & Handle Assembly ALL Models Except HW3000/LIndex Northshore Power Systems, LLC

hw400, HW3000, L specifications

Honeywell is renowned for its innovative solutions in various domains, including manufacturing, aerospace, and building technologies. Among its many offerings, the Honeywell L, HW3000, and HW400 series stand out for their advanced features, technologies, and characteristics, tailored to meet the evolving demands of industries worldwide.

The Honeywell L Series is recognized for its versatility and reliability in process control applications. Designed to accommodate a range of industrial needs, these controllers provide enhanced flexibility with modifiable configurations that suit diverse operating conditions. With advanced user interfaces, intuitive programming options, and robust execution capabilities, they optimize performance while simplifying system maintenance.

The HW3000 series takes innovation a notch higher, featuring cutting-edge process automation technologies. It leverages advanced algorithms and communication protocols, facilitating seamless integration with existing systems and enhancing overall efficiency. This series is designed for high-performance operations, offering real-time data monitoring and control. The HW3000's modular architecture allows for easy upgrades and scalability, making it ideal for businesses planning for growth.

On the other hand, the Honeywell HW400 series is engineered for precision and reliability. It is equipped with state-of-the-art sensors and control mechanisms that ensure optimal performance in demanding environments. The HW400 model emphasizes sustainability, incorporating energy-efficient technologies that align with global initiatives for greener operations. Users benefit from advanced diagnostics and predictive maintenance capabilities, which minimize downtime and enhance productivity.

All three series—L, HW3000, and HW400—share a commitment to security and data integrity. Honeywell incorporates cybersecurity measures to protect sensitive information and facilitate secure communications. Moreover, they embrace a user-friendly design philosophy, ensuring that operators can easily interface with the systems, regardless of their technical background.

In summary, Honeywell's L, HW3000, and HW400 series highlight the company’s dedication to innovation, efficiency, and reliability. With advanced technologies and robust features, these products cater to a wide range of industrial applications, making them essential tools for businesses aiming to optimize their operations. Whether for process control, automation, or precision management, Honeywell continues to provide solutions that drive success in the modern industrial landscape.