Honeywell Complete Generator Manual for Efficient Service and Maintenance

Page 18

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Honeywell Portable Electrical Generator Service Manual

FIGURE 3-6:HW7000E, HW7000EL, HW7500E & HW7500EL Wiring Diagram

ENGINE

 

 

ALTERNATOR

 

 

 

 

 

 

 

 

CHARGE

Gr

Br

NOTE:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COIL

 

 

Alternator is mechanically connected

 

 

 

 

 

 

BATTERY

 

 

to the engine block providing ground

 

 

 

 

 

 

STARTER

M

W

connection between the engine block

 

 

 

 

 

 

and the alternator frame.

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

MAIN

 

 

 

 

 

 

G/W

 

 

 

 

120 VAC

 

FUEL

 

 

 

FIELD

 

WINDING

 

 

 

 

 

 

 

 

 

CUTOUT

 

 

 

 

 

 

 

 

 

 

 

 

FUEL

WINDING

 

 

 

 

 

 

SOLENOID

 

Bl/W

 

 

 

 

 

 

 

CUTOUT

 

 

EXCITER

 

 

 

 

 

OIL

 

 

 

 

 

 

 

 

 

 

WINDING

 

 

WINDING

MAIN

120 VAC

 

 

SHUTDOWN

Y

 

 

 

 

 

 

 

 

 

 

 

 

WINDING

 

 

Y

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OIL ALERT

Bl

 

 

 

 

 

 

R

Bu

Br

W

SENDER

 

 

 

 

 

 

Y

Br Br

 

 

 

 

 

 

 

 

 

 

W

R Lg W

Bu Bu

 

 

 

 

 

SPARK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLUG

 

 

 

 

AVR

 

 

R

Bu

Br

W

 

 

 

 

 

 

 

IGNITION

 

 

 

 

 

 

 

 

 

 

 

COIL

Bl

Bl

 

 

 

 

 

 

 

 

 

 

ENGINE BLOCK

 

 

 

 

ALTERNATOR

 

 

 

 

 

 

 

5A

 

 

 

 

 

 

 

DUAL POLE

 

 

 

 

 

 

 

 

 

 

MAGNETIC

 

 

 

FUSE

 

 

 

 

 

 

 

AC BREAKER

 

 

 

 

 

 

 

 

 

 

 

240V 30A

 

 

 

 

 

AUTO

 

 

 

 

 

 

 

 

 

 

PROTECTOR

 

 

 

 

 

 

 

 

 

 

 

3A

 

 

 

 

 

 

 

 

 

 

 

SINGLE POLE

 

 

SINGLE POLE

 

 

 

 

 

 

 

 

THERMAL

 

 

THERMAL

 

 

 

 

 

 

 

 

AC BREAKER

 

 

AC BREAKER

 

 

 

 

 

Bl IG E

Bu

 

120V 20A

 

 

120V 20A

 

W

 

Bu G/W Bl

Y/G Bl/W

W

X

W

 

Y

 

Y

 

 

 

 

 

OFF

 

Y/G

G/W

G

DUPLEX 5-20R

 

G

DUPLEX 5-20R

 

 

TWIST-LOCK

 

 

 

 

X

 

 

 

 

 

 

 

ON

 

Bl/W

 

 

 

 

 

 

 

L14-30R

 

 

 

 

 

 

 

 

 

G

 

 

ENGINE

 

W

X

W

 

Y

 

 

START

 

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

 

LEFT*

 

 

RIGHT*

 

 

 

Bl - Black

 

SWITCH

 

G

 

G

 

 

 

 

 

 

 

 

 

GROUND

Bl / W - Black / White

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TERMINAL

Bu - Blue

 

 

 

 

Y/G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Br - Brown

 

 

 

 

 

 

 

 

 

 

 

G/W - Green / White

ON/OFF SWITCH PANEL CONTROL PANEL

 

*When looking at the control panel front

 

 

 

Lg - Light Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R - Red

 

 

 

 

 

 

 

 

 

 

 

Y - Yellow

 

 

 

 

 

 

 

 

 

 

 

Y/G - Yellow / Green

 

 

 

 

 

 

 

 

 

 

W - White

 

 

 

 

 

 

 

 

 

 

 

HW7000E, HW7000EL, HW7500E, & HW7500EL

WIRING DIAGRAMS

Image 18
Contents Read and Save These Instructions Page Contents This page Intentionally Left Blank Important Safety Instructions Safety MessagesArds Safety Messages Electric Shock HazardsNorthshore Power Systems Consumer Limited Warranty WarrantiesWarranty Statement WarrantiesQuestions Northshore Power Systems Replacement Parts Limited Warranty Specifications and Wiring Diagrams SpecificationsBolt and Fastener Torque Information Bolt and Fastener Torque InformationWiring Diagrams Wiring DiagramsHW4000 & HW4000L HW5500 & HW5500L HW5500E & HW5500EL HW6200 & HW6200L HW7000E, HW7000EL, HW7500E, & HW7500EL Components This page Intentionally Left Blank Preparing for Service Required ToolsTransporting Generator This page Intentionally Left Blank Service Repair Time Analysis & Flat Rate Schedule OperationService Repair Time Analysis MiscMaintenance Consumer Maintenance ScheduleConsumer Maintenance Schedule AIR Filter Maintenance AIR Filter MaintenanceTer more frequently Coat the air filter with clean engine oil Remove foam air filtersSqueeze out excess oil Cleaning Fuel Sediment CUP Cleaning Fuel Sediment CUPSpark Plug Service Cleaning Spark Arrestor Screen Cleaning Spark Arrestor ScreenGovernor Adjustment Valve LashValve Lash Xtreme Battery ServiceBattery Service Yuasa 12N14-3ATroubleshooting Electrical Diagnostics HW3000/L Models Electrical Diagnostics HW3000/L ModelsAlternator Refer to Illustrations on Brush Assembly Electrical Diagnostics ALL Models Except HW3000/L Electrical Diagnostics ALL Models Except HW3000/L7000 Refer to Illustrations on AVR TAP Engine Diagnostics ALL Models Engine Diagnostics ALL ModelsService and Disassembly Control PanelNm 3 lb. ft Engine and Alternator See WHEEL, LEG, & Handle ASSEMBLY,Engine and Alternator Cylinder Head Bolts 48 Nm 35 lb. ftAlternator AlternatorAlso known as Automatic Voltage Regulator or AVR Fuel Tank System Fuel Tank SystemEvaporative Emissions Control System Evaporative Emissions Control SystemNm 1.5 lb. ft Muffler MufflerCarburetor CarburetorStarter Solenoid Terminal Nut 6 Nm 4 lb. ft Starting SystemStarting System Check for continuityRecoil Starter Install with recoil starter handle position as shownRecoil Starter Check for wear or damageFAN Cover Remove and install with the recoil starter assemblyInstall with the recoil starter handle position as shown FAN CoverWHEEL, LEG, & Handle Assembly WHEEL, LEG, & Handle Assembly HW3000/L ModelsWHEEL, LEG, & Handle Assembly ALL Models Except HW3000/L 25 Nm 18 lb. ftIndex Northshore Power Systems, LLC

hw400, HW3000, L specifications

Honeywell is renowned for its innovative solutions in various domains, including manufacturing, aerospace, and building technologies. Among its many offerings, the Honeywell L, HW3000, and HW400 series stand out for their advanced features, technologies, and characteristics, tailored to meet the evolving demands of industries worldwide.

The Honeywell L Series is recognized for its versatility and reliability in process control applications. Designed to accommodate a range of industrial needs, these controllers provide enhanced flexibility with modifiable configurations that suit diverse operating conditions. With advanced user interfaces, intuitive programming options, and robust execution capabilities, they optimize performance while simplifying system maintenance.

The HW3000 series takes innovation a notch higher, featuring cutting-edge process automation technologies. It leverages advanced algorithms and communication protocols, facilitating seamless integration with existing systems and enhancing overall efficiency. This series is designed for high-performance operations, offering real-time data monitoring and control. The HW3000's modular architecture allows for easy upgrades and scalability, making it ideal for businesses planning for growth.

On the other hand, the Honeywell HW400 series is engineered for precision and reliability. It is equipped with state-of-the-art sensors and control mechanisms that ensure optimal performance in demanding environments. The HW400 model emphasizes sustainability, incorporating energy-efficient technologies that align with global initiatives for greener operations. Users benefit from advanced diagnostics and predictive maintenance capabilities, which minimize downtime and enhance productivity.

All three series—L, HW3000, and HW400—share a commitment to security and data integrity. Honeywell incorporates cybersecurity measures to protect sensitive information and facilitate secure communications. Moreover, they embrace a user-friendly design philosophy, ensuring that operators can easily interface with the systems, regardless of their technical background.

In summary, Honeywell's L, HW3000, and HW400 series highlight the company’s dedication to innovation, efficiency, and reliability. With advanced technologies and robust features, these products cater to a wide range of industrial applications, making them essential tools for businesses aiming to optimize their operations. Whether for process control, automation, or precision management, Honeywell continues to provide solutions that drive success in the modern industrial landscape.