Honeywell hw400, L, HW3000 service manual Important Safety Instructions, Safety Messages, Ards

Page 5

SAVE THESE INSTRUCTIONS

1: IMPORTANT SAFETY INSTRUCTIONS

WARNING

ANYONE using or servicing this generator must read, understand, and follow all safety and operation instruc- tions provided in the product manual. Failure to closely follow these instructions can result in circumstances leading to death, serious injury, and property damage.

NOTE:

Since there are many variations in the circumstances sur- rounding the installation, operation, service, and mainte- nance of this generator, we cannot possibly anticipate or provide advice or safety messages to cover every situa- tion.

1.1 SAFETY MESSAGES

Signal Words

Safety messages are provided throughout this manual to help prevent personal injury and equipment damage. All safety messages are introduced by a signal word indicat- ing the hazard level.

 

 

 

 

 

Indicates an imminently hazard-

 

 

 

 

 

ous situation which, if not

 

DANGER

 

 

 

avoided, will result in death or

 

 

serious injury to the operator or to

 

 

 

 

 

 

 

 

 

bystanders.

 

 

 

 

 

 

 

 

 

 

 

Indicates a potentially hazardous

 

 

 

 

 

situation which, if not avoided,

 

WARNING

 

 

 

 

 

 

 

could result in death or serious

 

 

 

 

injury to the operator or to

 

 

 

 

 

 

 

bystanders.

 

 

 

 

 

 

 

 

 

 

 

Indicates a potentially hazardous

 

 

 

 

 

situation which, if not avoided,

 

CAUTION

 

 

 

 

 

may result in moderate or minor

 

 

 

injury to the operator or to

 

 

 

 

 

 

 

bystanders.

 

 

 

 

 

 

 

 

 

 

 

Indicates a situation which, if not

 

NOTICE

 

 

 

avoided, may result in damage to

 

 

 

 

 

the generator components.

 

 

 

 

 

 

 

 

 

 

 

Hazard Symbols and Meanings

In addition to the signal words, the following symbols may be used to draw your attention to specific types of haz-

ards.

Explosion

Toxic fumes

Fire

Chemical burn

Hot surface

 

Electrical shock

DANGER

Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEVER use inside a home

Only use OUTSIDE and

or garage, EVEN IF doors

far away from windows,

 

and windows are open.

 

 

doors, and vents.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SAFETY PRECAUTIONS

Wear appropriate protective safety equipment, such as safety shoes and safety glasses.

Comply with the warnings in this manual and take spe- cial precautions when working around electrical equip- ment.

NEVER wear loose or damp clothing that might get caught in equipment or conduct electricity.

Keep service area organized and free of unnecessary clutter to reduce hazard potential.

Keep guards and shields in place on machinery and maintain equipment in good working condition.

Store flammable liquids in approved containers and away from fire, flame, spark, pilot light, switches, arc- producing equipment and other ignition sources.

Use the correct tool for the job and check its condition before starting.

Keep fire extinguishers and safety equipment nearby.

Honeywell Portable Electrical Generator Service Manual

www.honeywellgenerators.com

1-1

Image 5
Contents Read and Save These Instructions Page Contents This page Intentionally Left Blank Ards Important Safety InstructionsSafety Messages Electric Shock Hazards Safety MessagesWarranties Northshore Power Systems Consumer Limited WarrantyWarranties Warranty StatementQuestions Northshore Power Systems Replacement Parts Limited Warranty Specifications Specifications and Wiring DiagramsBolt and Fastener Torque Information Bolt and Fastener Torque InformationWiring Diagrams Wiring DiagramsHW4000 & HW4000L HW5500 & HW5500L HW5500E & HW5500EL HW6200 & HW6200L HW7000E, HW7000EL, HW7500E, & HW7500EL Components This page Intentionally Left Blank Transporting Generator Preparing for ServiceRequired Tools This page Intentionally Left Blank Operation Service Repair Time Analysis & Flat Rate ScheduleMisc Service Repair Time AnalysisConsumer Maintenance Schedule MaintenanceConsumer Maintenance Schedule Ter more frequently AIR Filter MaintenanceAIR Filter Maintenance Squeeze out excess oil Coat the air filter with clean engine oilRemove foam air filters Spark Plug Service Cleaning Fuel Sediment CUPCleaning Fuel Sediment CUP Cleaning Spark Arrestor Screen Cleaning Spark Arrestor ScreenValve Lash Governor AdjustmentValve Lash Battery Service Battery ServiceXtreme Yuasa 12N14-3ATroubleshooting Electrical Diagnostics HW3000/L Models Electrical Diagnostics HW3000/L ModelsAlternator Refer to Illustrations on Brush Assembly Electrical Diagnostics ALL Models Except HW3000/L Electrical Diagnostics ALL Models Except HW3000/L7000 Refer to Illustrations on AVR TAP Engine Diagnostics ALL Models Engine Diagnostics ALL ModelsNm 3 lb. ft Service and DisassemblyControl Panel Engine and Alternator See WHEEL, LEG, & Handle ASSEMBLY,Engine and Alternator Cylinder Head Bolts 48 Nm 35 lb. ftAlso known as Automatic Voltage Regulator or AVR AlternatorAlternator Fuel Tank System Fuel Tank SystemNm 1.5 lb. ft Evaporative Emissions Control SystemEvaporative Emissions Control System Muffler MufflerCarburetor CarburetorStarting System Starting SystemStarter Solenoid Terminal Nut 6 Nm 4 lb. ft Check for continuityRecoil Starter Install with recoil starter handle position as shownRecoil Starter Check for wear or damageInstall with the recoil starter handle position as shown Remove and install with the recoil starter assemblyFAN Cover FAN CoverWHEEL, LEG, & Handle Assembly HW3000/L Models WHEEL, LEG, & Handle Assembly25 Nm 18 lb. ft WHEEL, LEG, & Handle Assembly ALL Models Except HW3000/LIndex Northshore Power Systems, LLC

hw400, HW3000, L specifications

Honeywell is renowned for its innovative solutions in various domains, including manufacturing, aerospace, and building technologies. Among its many offerings, the Honeywell L, HW3000, and HW400 series stand out for their advanced features, technologies, and characteristics, tailored to meet the evolving demands of industries worldwide.

The Honeywell L Series is recognized for its versatility and reliability in process control applications. Designed to accommodate a range of industrial needs, these controllers provide enhanced flexibility with modifiable configurations that suit diverse operating conditions. With advanced user interfaces, intuitive programming options, and robust execution capabilities, they optimize performance while simplifying system maintenance.

The HW3000 series takes innovation a notch higher, featuring cutting-edge process automation technologies. It leverages advanced algorithms and communication protocols, facilitating seamless integration with existing systems and enhancing overall efficiency. This series is designed for high-performance operations, offering real-time data monitoring and control. The HW3000's modular architecture allows for easy upgrades and scalability, making it ideal for businesses planning for growth.

On the other hand, the Honeywell HW400 series is engineered for precision and reliability. It is equipped with state-of-the-art sensors and control mechanisms that ensure optimal performance in demanding environments. The HW400 model emphasizes sustainability, incorporating energy-efficient technologies that align with global initiatives for greener operations. Users benefit from advanced diagnostics and predictive maintenance capabilities, which minimize downtime and enhance productivity.

All three series—L, HW3000, and HW400—share a commitment to security and data integrity. Honeywell incorporates cybersecurity measures to protect sensitive information and facilitate secure communications. Moreover, they embrace a user-friendly design philosophy, ensuring that operators can easily interface with the systems, regardless of their technical background.

In summary, Honeywell's L, HW3000, and HW400 series highlight the company’s dedication to innovation, efficiency, and reliability. With advanced technologies and robust features, these products cater to a wide range of industrial applications, making them essential tools for businesses aiming to optimize their operations. Whether for process control, automation, or precision management, Honeywell continues to provide solutions that drive success in the modern industrial landscape.