Honeywell hw400, L, HW3000 service manual Cleaning Fuel Sediment CUP, Spark Plug Service

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CLEANING FUEL SEDIMENT CUP

7.3 CLEANING FUEL SEDIMENT CUP

The sediment cup prevents any dirt or water that may be in the fuel tank from entering the carburetor.

Clean fuel sediment cup at the intervals specified in Table 7-1.

To clean fuel sediment cup, you will need:

￿10 mm box wrench

￿22 mm open end wrench

￿Household soap and water

￿Clean, dry cloth

To clean fuel sediment cup:

1.Stop the engine if it is running. Allow to completely cool.

2.Place generator on a flat, level surface.

3.Turn the fuel shut-off valve to the OFF position.

4.While holding the fitting above the fuel shut-off valve with a 22 mm open end wrench, remove the fuel sedi- ment cup assembly (sediment cup, o-ring, and fuel screen) using a 10 mm box wrench.

FIGURE 7-11:Fuel Sediment Cup Assembly Removal

A

B

C

FIGURE 7-12:Fuel Sediment Cup Assembly

5.Clean the fuel screen (A), o-ring (B), and sediment cup (C), with soap and water.

6.Rinse parts thoroughly with water.

7.Wipe the pieces clean with a clean, dry cloth.

8.Reinstall the sediment cup, o-ring, and fuel screen.

9.Turn the fuel shut-off valve to the ON position.

10.Start generator and check for leaks.

7.4 SPARK PLUG SERVICE

To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.

WARNING

If the engine has been running, the spark plug will reach temperatures that could cause severe burns. Do not touch.

1.Measure the spark plug gap with a wire feeler gauge. Gap should be: 0.028-0.031 in. (0.70-0.80 mm).

.028 - .031 in. (.70 - .80 mm)

FIGURE 7-13:Correct Spark Plug Gap

2.If necessary, adjust gap by carefully bending side electrode.

3.Torque spark plug to 28 N•m (21 lb. ft.).

NOTICE

The spark plug must be securely tightened. An improperly tightened spark plug can become very hot and damage the engine. NEVER use spark plugs that have an improper heat range. Use only recommended spark plugs or equivalent.

HW3000 & HW3000L Models:

Recommended Spark Plug Replacement: 102557A

AutoLite

62

 

 

Bosch

WR5DC

 

 

Champion

RN6YC

 

 

Denso

W22EPR-U

 

 

NGK

BPR7ES

 

 

TABLE 7-3.Spark Plug Equivalents to 102557A

All Other Models:

Recommended Spark Plug Replacement: 100842A

AutoLite

63

 

 

Bosch

WR7DC

 

 

Champion

RN9YC

 

 

Denso

W20EPR

 

 

NGK

BPR6ES

 

 

TABLE 7-4.Spark Plug Equivalents to 100842A

Honeywell Portable Electrical Generator Service Manual

www.honeywellgenerators.com

7-5

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Contents Read and Save These Instructions Page Contents This page Intentionally Left Blank Ards Important Safety InstructionsSafety Messages Electric Shock Hazards Safety MessagesWarranties Northshore Power Systems Consumer Limited WarrantyWarranties Warranty StatementQuestions Northshore Power Systems Replacement Parts Limited Warranty Specifications Specifications and Wiring DiagramsBolt and Fastener Torque Information Bolt and Fastener Torque InformationWiring Diagrams Wiring DiagramsHW4000 & HW4000L HW5500 & HW5500L HW5500E & HW5500EL HW6200 & HW6200L HW7000E, HW7000EL, HW7500E, & HW7500EL Components This page Intentionally Left Blank Transporting Generator Preparing for ServiceRequired Tools This page Intentionally Left Blank Operation Service Repair Time Analysis & Flat Rate ScheduleMisc Service Repair Time AnalysisConsumer Maintenance Schedule MaintenanceConsumer Maintenance Schedule Ter more frequently AIR Filter MaintenanceAIR Filter Maintenance Squeeze out excess oil Coat the air filter with clean engine oilRemove foam air filters Spark Plug Service Cleaning Fuel Sediment CUPCleaning Fuel Sediment CUP Cleaning Spark Arrestor Screen Cleaning Spark Arrestor ScreenValve Lash Governor AdjustmentValve Lash Battery Service Battery ServiceXtreme Yuasa 12N14-3ATroubleshooting Electrical Diagnostics HW3000/L Models Electrical Diagnostics HW3000/L ModelsAlternator Refer to Illustrations on Brush Assembly Electrical Diagnostics ALL Models Except HW3000/L Electrical Diagnostics ALL Models Except HW3000/L7000 Refer to Illustrations on AVR TAP Engine Diagnostics ALL Models Engine Diagnostics ALL ModelsNm 3 lb. ft Service and DisassemblyControl Panel Engine and Alternator See WHEEL, LEG, & Handle ASSEMBLY,Engine and Alternator Cylinder Head Bolts 48 Nm 35 lb. ftAlso known as Automatic Voltage Regulator or AVR AlternatorAlternator Fuel Tank System Fuel Tank SystemNm 1.5 lb. ft Evaporative Emissions Control SystemEvaporative Emissions Control System Muffler MufflerCarburetor CarburetorStarting System Starting SystemStarter Solenoid Terminal Nut 6 Nm 4 lb. ft Check for continuityRecoil Starter Install with recoil starter handle position as shownRecoil Starter Check for wear or damageInstall with the recoil starter handle position as shown Remove and install with the recoil starter assemblyFAN Cover FAN CoverWHEEL, LEG, & Handle Assembly HW3000/L Models WHEEL, LEG, & Handle Assembly25 Nm 18 lb. ft WHEEL, LEG, & Handle Assembly ALL Models Except HW3000/LIndex Northshore Power Systems, LLC

hw400, HW3000, L specifications

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In summary, Honeywell's L, HW3000, and HW400 series highlight the company’s dedication to innovation, efficiency, and reliability. With advanced technologies and robust features, these products cater to a wide range of industrial applications, making them essential tools for businesses aiming to optimize their operations. Whether for process control, automation, or precision management, Honeywell continues to provide solutions that drive success in the modern industrial landscape.