Honeywell HW3000, L, hw400 service manual Components

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4: COMPONENTS

K

J

L

E

A

 

I

B

H

M

F

G

C

D

FIGURE 4-1:Honeywell Portable Electrical Generator Controls and Components (HW5500EL Model Illustrated)

A—Power Control Center

Electrical Outlets

•125VAC 20 Amp Duplex (NEMA 5-20R) outlets to connect 120V appliances to generator for power.

•125/250VAC 30 Amp Twist-Lock (NEMA L14-30R) outlet (on select models) can be used to power appliances using appropriate (NEMA L14-30P) power cord (with select models) or connect a transfer switch (not included) to a building’s main electrical system for backup power.

Breakers

Protects circuits from damage caused by

overload or short-circuit by stopping the flow

of electricity from the generator to the appli- Set Tripped ance. Master circuit breaker controls power

to all outlets. If there is no power at outlets, see TROUBLESHOOTING, page 8-1.

HW3000 / HW3000L models only:

•15-amp circuit breaker (left outlet)

•10-amp circuit breaker (right outlet)

Ground Terminal

Connects generator to ground wire for grounding protec- tion.

CAUTION

Generator must be grounded to prevent electrical shock from faulty appliances.

B—Battery Tray and Battery (Electric start models only)

Provides power for electric start feature.

C—Oil Fill Dipstick

Seals off engine oil fill hole and provides indicator for engine oil level.

D—Oil Drain Screw

Allows engine oil to drain from generator.

E—Engine Control Switch

Control used to start and stop the engine ignition system.

•START—Starts generator engine (electric start models)

•RUN—Prepares engine to start (manual start models); Indicates engine is currently running (electric start mod- els)

•STOP—Stops generator engine by inhibiting ignition

F—Fuel Shut-off Valve

Controls flow of fuel from fuel tank to carburetor.

G—Recoil Starter Handle

Provides means to manually start engine, if needed.

H—Air Cleaner Assembly

Removes dust from engine intake air.

I— Choke Control

Controls choke valve. Choke control must be moved to ON position when starting a cold engine.

J—Fuel Cap

Provides a secure seal on fuel tank.

K—Fuel Gage

Indicates level of fuel currently in fuel tank.

L—Muffler Equipped with Spark Arrestor

Provides outlet for engine exhaust. Prevents sparks and other combustible materials from escaping generator.

WARNING

Muffler reaches temperatures that can cause serious burns if touched. NEVER touch hot surfaces.

M—Spark Plug Cap (Wire)

Delivers voltage to spark plug. When spark plug needs service, cap must be removed.

N—Carbon Canister (Model numbers ending in “L” only)

Reduces hydrocarbon emissions.

Honeywell Portable Electrical Generator Service Manual

www.honeywellgenerators.com

4-1

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Contents Read and Save These Instructions Page Contents This page Intentionally Left Blank Safety Messages Important Safety InstructionsArds Electric Shock Hazards Safety MessagesWarranties Northshore Power Systems Consumer Limited WarrantyWarranties Warranty StatementQuestions Northshore Power Systems Replacement Parts Limited Warranty Specifications Specifications and Wiring DiagramsBolt and Fastener Torque Information Bolt and Fastener Torque InformationWiring Diagrams Wiring DiagramsHW4000 & HW4000L HW5500 & HW5500L HW5500E & HW5500EL HW6200 & HW6200L HW7000E, HW7000EL, HW7500E, & HW7500EL Components This page Intentionally Left Blank Required Tools Preparing for ServiceTransporting Generator This page Intentionally Left Blank Operation Service Repair Time Analysis & Flat Rate ScheduleMisc Service Repair Time AnalysisConsumer Maintenance Schedule MaintenanceConsumer Maintenance Schedule AIR Filter Maintenance AIR Filter MaintenanceTer more frequently Remove foam air filters Coat the air filter with clean engine oilSqueeze out excess oil Cleaning Fuel Sediment CUP Cleaning Fuel Sediment CUPSpark Plug Service Cleaning Spark Arrestor Screen Cleaning Spark Arrestor ScreenValve Lash Governor AdjustmentValve Lash Yuasa 12N14-3A Battery ServiceBattery Service XtremeTroubleshooting Electrical Diagnostics HW3000/L Models Electrical Diagnostics HW3000/L ModelsAlternator Refer to Illustrations on Brush Assembly Electrical Diagnostics ALL Models Except HW3000/L Electrical Diagnostics ALL Models Except HW3000/L7000 Refer to Illustrations on AVR TAP Engine Diagnostics ALL Models Engine Diagnostics ALL ModelsControl Panel Service and DisassemblyNm 3 lb. ft Cylinder Head Bolts 48 Nm 35 lb. ft See WHEEL, LEG, & Handle ASSEMBLY,Engine and Alternator Engine and AlternatorAlternator AlternatorAlso known as Automatic Voltage Regulator or AVR Fuel Tank System Fuel Tank SystemEvaporative Emissions Control System Evaporative Emissions Control SystemNm 1.5 lb. ft Muffler MufflerCarburetor CarburetorCheck for continuity Starting SystemStarting System Starter Solenoid Terminal Nut 6 Nm 4 lb. ftCheck for wear or damage Install with recoil starter handle position as shownRecoil Starter Recoil StarterFAN Cover Remove and install with the recoil starter assemblyInstall with the recoil starter handle position as shown FAN CoverWHEEL, LEG, & Handle Assembly HW3000/L Models WHEEL, LEG, & Handle Assembly25 Nm 18 lb. ft WHEEL, LEG, & Handle Assembly ALL Models Except HW3000/LIndex Northshore Power Systems, LLC

hw400, HW3000, L specifications

Honeywell is renowned for its innovative solutions in various domains, including manufacturing, aerospace, and building technologies. Among its many offerings, the Honeywell L, HW3000, and HW400 series stand out for their advanced features, technologies, and characteristics, tailored to meet the evolving demands of industries worldwide.

The Honeywell L Series is recognized for its versatility and reliability in process control applications. Designed to accommodate a range of industrial needs, these controllers provide enhanced flexibility with modifiable configurations that suit diverse operating conditions. With advanced user interfaces, intuitive programming options, and robust execution capabilities, they optimize performance while simplifying system maintenance.

The HW3000 series takes innovation a notch higher, featuring cutting-edge process automation technologies. It leverages advanced algorithms and communication protocols, facilitating seamless integration with existing systems and enhancing overall efficiency. This series is designed for high-performance operations, offering real-time data monitoring and control. The HW3000's modular architecture allows for easy upgrades and scalability, making it ideal for businesses planning for growth.

On the other hand, the Honeywell HW400 series is engineered for precision and reliability. It is equipped with state-of-the-art sensors and control mechanisms that ensure optimal performance in demanding environments. The HW400 model emphasizes sustainability, incorporating energy-efficient technologies that align with global initiatives for greener operations. Users benefit from advanced diagnostics and predictive maintenance capabilities, which minimize downtime and enhance productivity.

All three series—L, HW3000, and HW400—share a commitment to security and data integrity. Honeywell incorporates cybersecurity measures to protect sensitive information and facilitate secure communications. Moreover, they embrace a user-friendly design philosophy, ensuring that operators can easily interface with the systems, regardless of their technical background.

In summary, Honeywell's L, HW3000, and HW400 series highlight the company’s dedication to innovation, efficiency, and reliability. With advanced technologies and robust features, these products cater to a wide range of industrial applications, making them essential tools for businesses aiming to optimize their operations. Whether for process control, automation, or precision management, Honeywell continues to provide solutions that drive success in the modern industrial landscape.
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