Great Dane GDB10029, GDB10025, GDB10027, GDB10028, GDB10026, GDB10030 manual Service Engine

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SERVICE ENGINE

Service Engine

Avoid Fumes

cCAUTION: Avoid injury! Engine exhaust fumes

contain carbon monoxide and can cause serious illness or death.

Move the vehicle to an outside area before running the engine.

Do not run an engine in an enclosed area without adequate ventilation.

Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area.

Allow fresh outside air into the work area to clear the exhaust fumes out.

Engine Oil

Use oil viscosity based on the expected air temperature range during the period between oil changes.

Use oil that meets the following specification:

See the engine manufacturer’s owner’s manual provided with your machine for the correct specifications.

Checking Engine Oil Level

IMPORTANT: Avoid damage! Failure to check the oil level regularly could lead to serious engine problems if oil level is low:

Check oil level before operating.

Check oil level when the engine is cold and not running.

Keep level between the FULL and the ADD marks.

Shut off engine before adding oil.

NOTE: Check oil twice a day if the engine runs over four hours in a day.

Make sure engine is cold when checking engine oil level.

1.Park machine safely. (See Parking Safely in the Safety section.)

2.Allow engine to cool.

3.Clean area around dipstick to prevent debris from falling into crankcase.

4.Remove dipstick (A). Wipe with a clean cloth.

5.Install dipstick and allow the cap to rest on the end of the tube. Do not tighten the cap.

IMPORTANT: Avoid damage! To prevent extensive engine wear or damage, always maintain the proper engine oil level. Never operate the engine with the oil level below the ADD mark or over the FULL mark.

6.Remove dipstick and check oil level on dipstick. Oil must be between the ADD and FULL marks.

If oil is low, add oil to bring oil level no higher than the FULL mark on dipstick.

If oil level is above the FULL mark, drain to proper level.

7.Install and tighten dipstick.

Changing Engine Oil and Filter

A

MX9414

NOTE: An oil drain tube is provided with this machine. Attach the tube to the oil drain fitting on the engine, and open valve (A) to drain the used oil. Close the valve, and remove the drain tube from the fitting after the oil has been drained. Store the drain tube after use.

Change engine oil and filter at the intervals recommended in the Service Intervals section. See the engine manufacturer’s owner’s manual provided with your machine for the complete procedure.

Cleaning Air Intake Screen and Engine Fins

IMPORTANT: Avoid damage! The engine is air- cooled and requires a large amount of air intake when running. Reduced air intake can cause overheating:

Keep air intake screen and cooling fins clean.

Keep covers and screens in place.

Keep air intake screens and engine cooling fins clear of debris to ensure proper cooling. See the engine manufacturer’s owner’s manual provided with your machine for the complete procedure.

Service Engine - 14

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Contents OMGD10003 B3 OPERATOR’S ManualIntroduction Using Your Operator’s ManualSpecial Messages Record Identification NumbersTable of Contents Understanding The Machine Safety Labels SafetyAgency Category Hours Emission Compliance Period Small Off-Road Gas EnginesOperating Safely Parking Safely Using a Spark ArrestorRotating Blades are Dangerous Checking Mowing AreaAvoid Tipping Practice Safe MaintenanceKeep Riders Off Checking Wheel BoltsPrevent Fires Tire SafetyHandling Fuel Safely Fuel and fuel vapors are highly flammableHandling Waste Product and Chemicals Testing Safety Systems Daily Operating ChecklistOperating Console ControlsStarting the Engine Testing Operator Presence Safety Interlock SystemUsing the Transmission Drive/Bypass/Park Brake Selector Stopping the Engine Adjusting Cut HeightOperating the Machine Stopping the MachineMoving the Machine Manually Using the Fuel Shutoff ValvePart Numbers Replacement PartsParts Service Intervals Grease Service LubricationSpray Lubricant Lubrication PointsService Engine Adjusting Carburetor Checking and Cleaning Air Filter ElementsChecking Spark Plugs Replacing Fuel FilterAdjusting Transmission Tracking Service TransmissionAdjusting Transmission Neutral Position Removing and Installing Drive BeltMX9291 Removing and Installing Mower Deck Drive Belts Service MowerAdjusting Belt Tension Sharpening Blades Checking for Bent Mower BladesReplacing Mower Blades Replacing Mower Spindle Bearings 36-Inch Mower Deck Balancing BladesReplacing Mower Deck Idler Pulleys Replacing Mower Spindle Bearings 48 and 52-Inch Mower DecksRemoving and Installing the Battery Service ElectricalCleaning Battery and Terminals Using Booster BatteryReplacing Fuses Booster Battery Disabled Vehicle BatteryPicture Note Kawasaki Electric Start Shown Above Wiring SchematicsPicture Note Kawasaki Manual Start Shown Above Filling Fuel Tank Service MiscellaneousServicing Caster Wheel Roller Bearings Replacing Caster Pivot Bearing BushingsChecking Wheel Nuts Using Troubleshooting Chart TroubleshootingEngine CheckElectrical System Park Brake MachineMower Deck SteeringTroubleshooting Storage Storing SafetyPreparing Machine for Storage Preparing Fuel and Engine for StorageAssembly Assembly Specifications Index Record Service Dates Service Record GDManual DEL Operador Utilización del manual del operador IntroducciónMensajes especiales Registro de los números de identificaciónNúmero DE Especificación DEL Motor B Contenido Interpretación de las etiquetas de seguridad de la máquina SeguridadAgencia Categoría Horas Funcionamiento seguroEstacionamiento seguro Uso de un supresor de chispasRevisión del área de corte Prevención de vuelcos Las cuchillas giratorias son peligrosasNo llevar pasajeros Revisión de los pernos de las ruedasSeguridad de los neumáticos Realización de un mantenimiento seguroPrevención de incendios El combustible y sus vapores son altamente inflamables Manipulación del combustible de forma seguraSeguridad Lista diaria de revisión de funcionamiento FuncionamientoControles de la consola Controles variosArranque del motor Funcionamiento de la máquina Apagado del motorAjuste de la altura de corte Parada de la máquinaTransporte manual de la máquina Utilización de la válvula de cierre del combustibleNúmeros de pieza Piezas DE RepuestoPiezas Intervalos DE Mantenimiento Cambiar las bujías Intervalos de mantenimiento Engrasado Lubricación DE MantenimientoLubricante en spray Puntos de lubricaciónEvitar los gases de escape Mantenimiento DEL MotorAceite del motor Revisión del nivel del aceite del motorAjuste del carburador Revisión y limpieza de los elementos del filtro de aireRevisión de las bujías Reemplazo del filtro de combustible Aceite de la transmisión Mantenimiento DE LA TransmisiónAjuste del reglaje de la transmisión Ajuste de la posición de punto muerto de la transmisiónExtracción e instalación de la correa de la transmisión Ajuste de la tensión de la correa Mantenimiento DEL CortacéspedAfilado de las cuchillas Revisión de cuchillas de corte dobladasCambio de las cuchillas del cortacésped Equilibrado de las cuchillas Reemplazo de las poleas tensoras de la plataforma de corte MX9267 Extracción e instalación de la batería Mantenimiento DEL Sistema EléctricoLimpieza de la batería y los bornes Utilización de la batería de refuerzoBatería de refuerzo Batería del vehículo averiado Cambio de fusiblesNota de fotografía Arriba se muestra el Kawasaki Diagramas de los circuitosLlenado del depósito de combustible Mantenimiento VariosRevisión de las tuercas de la rueda Uso de la tabla de resolución de problemas Resolución DE ProblemasMotor ComprobarResolución DE Problemas Máquina Sistema eléctricoDirección Freno de estacionamientoPlataforma de corte Almacenamiento seguro AlmacenamientoPreparación de la máquina para el almacenamiento Preparación del motor y combustible para el almacenamientoAlmacenamiento Montaje Montaje Especificaciones Correa de transmisión principal del cortacésped, Cambio ÍndiceNotas Registro de fechas de mantenimiento Registro DE Mantenimiento GD