Great Dane GDB10025, GDB10027, GDB10028, GDB10026, GDB10030, GDB10029 manual Assembly

Page 36

ASSEMBLY

Assembly

Bag of Parts

Qty.

Description

1

Key

1

Operator’s Manual

1

PDR Check List

Check Engine Oil Level

Remove dipstick from tube by unscrewing it. Wipe it clean.

9.Install dipstick and allow the cap to rest on the end of the tube. Do not tighten the cap.

10.Remove dipstick. Check oil level on dipstick; oil level should be between the ADD and FULL marks.

If oil is low, add oil to bring oil level no higher than the FULL mark on dipstick.

If oil level is above the FULL mark, drain to proper level.

11.Install and tighten dipstick.

Tire Size

Pressure

 

 

 

 

Front: 9 x 3.5-4

172-207kPa (25-30 psi)

 

 

Rear: 16 x 6.5-8

69-83kPa (10-12 psi)

 

 

Lubricate Machine

Lubricate all moving parts before operating the machine. See Lubrication Points in the Service Lubrication section.

Check Mower Deck Level

The mower deck is assembled and adjusted at the factory. After machine is completely assembled, check the mower front-to-rear and side-to-side deck level.

Check Safety System

For a complete checkout procedure of the safety interlock system, see Testing the Safety Interlock System in the Operating section.

Check Tire Pressure

cCAUTION: Avoid injury! Explosive separation of a tire and rim parts can cause serious injury or death:

DO NOT attempt to mount a tire without the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. DO NOT inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly.

Check tires for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

1.Check tires for damage.

2.Check tire pressure with an accurate gauge.

3.Check that tires have correct pressure. Add air, if necessary:

Initial Adjustments

cCAUTION: Avoid injury! Clear area of bystanders before performing this service procedure.

1.Check free-wheel valves on transaxle assemblies to make sure that the valves are closed.

2.Raise the rear of the machine until the drive wheels are off the ground. Support the machine with jackstands.

cCAUTION: Avoid injury! Engine exhaust fumes

contain carbon monoxide and can cause serious illness or death.

Move the vehicle to an outside area before running the engine.

Do not run an engine in an enclosed area without adequate ventilation.

Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area.

Allow fresh outside air into the work area to clear the exhaust fumes out.

3.Start and run the engine until it reaches normal operating temperature.

4.Move speed control lever to the forward position, lower

Assembly - 33

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Contents OPERATOR’S Manual OMGD10003 B3Using Your Operator’s Manual IntroductionSpecial Messages Record Identification NumbersTable of Contents Safety Understanding The Machine Safety LabelsEmission Compliance Period Small Off-Road Gas Engines Operating SafelyAgency Category Hours Using a Spark Arrestor Parking SafelyRotating Blades are Dangerous Checking Mowing AreaPractice Safe Maintenance Avoid TippingKeep Riders Off Checking Wheel BoltsTire Safety Prevent FiresHandling Fuel Safely Fuel and fuel vapors are highly flammableHandling Waste Product and Chemicals Daily Operating Checklist Testing Safety SystemsOperating Console ControlsTesting Operator Presence Safety Interlock System Using the Transmission Drive/Bypass/Park Brake SelectorStarting the Engine Adjusting Cut Height Stopping the EngineOperating the Machine Stopping the MachineUsing the Fuel Shutoff Valve Moving the Machine ManuallyReplacement Parts PartsPart Numbers Service Intervals Service Lubrication GreaseSpray Lubricant Lubrication PointsService Engine Checking and Cleaning Air Filter Elements Adjusting CarburetorChecking Spark Plugs Replacing Fuel FilterService Transmission Adjusting Transmission TrackingAdjusting Transmission Neutral Position Removing and Installing Drive BeltMX9291 Service Mower Adjusting Belt TensionRemoving and Installing Mower Deck Drive Belts Checking for Bent Mower Blades Replacing Mower BladesSharpening Blades Balancing Blades Replacing Mower Spindle Bearings 36-Inch Mower DeckReplacing Mower Spindle Bearings 48 and 52-Inch Mower Decks Replacing Mower Deck Idler PulleysService Electrical Removing and Installing the BatteryCleaning Battery and Terminals Using Booster BatteryBooster Battery Disabled Vehicle Battery Replacing FusesWiring Schematics Picture Note Kawasaki Manual Start Shown AbovePicture Note Kawasaki Electric Start Shown Above Service Miscellaneous Filling Fuel TankServicing Caster Wheel Roller Bearings Replacing Caster Pivot Bearing BushingsChecking Wheel Nuts Troubleshooting Using Troubleshooting ChartEngine CheckElectrical System Machine Park BrakeSteering Mower DeckTroubleshooting Storing Safety StoragePreparing Machine for Storage Preparing Fuel and Engine for StorageAssembly Assembly Specifications Index Service Record GD Record Service DatesManual DEL Operador Introducción Utilización del manual del operadorMensajes especiales Registro de los números de identificaciónNúmero DE Especificación DEL Motor B Contenido Seguridad Interpretación de las etiquetas de seguridad de la máquinaFuncionamiento seguro Agencia Categoría HorasUso de un supresor de chispas Revisión del área de corteEstacionamiento seguro Las cuchillas giratorias son peligrosas Prevención de vuelcosNo llevar pasajeros Revisión de los pernos de las ruedasRealización de un mantenimiento seguro Prevención de incendiosSeguridad de los neumáticos Manipulación del combustible de forma segura El combustible y sus vapores son altamente inflamablesSeguridad Funcionamiento Lista diaria de revisión de funcionamientoControles de la consola Controles variosArranque del motor Apagado del motor Funcionamiento de la máquinaParada de la máquina Ajuste de la altura de corteUtilización de la válvula de cierre del combustible Transporte manual de la máquinaPiezas DE Repuesto PiezasNúmeros de pieza Intervalos DE Mantenimiento Cambiar las bujías Intervalos de mantenimiento Lubricación DE Mantenimiento EngrasadoLubricante en spray Puntos de lubricaciónMantenimiento DEL Motor Evitar los gases de escapeAceite del motor Revisión del nivel del aceite del motorRevisión y limpieza de los elementos del filtro de aire Revisión de las bujíasAjuste del carburador Reemplazo del filtro de combustible Mantenimiento DE LA Transmisión Aceite de la transmisiónAjuste del reglaje de la transmisión Ajuste de la posición de punto muerto de la transmisiónExtracción e instalación de la correa de la transmisión Mantenimiento DEL Cortacésped Ajuste de la tensión de la correaRevisión de cuchillas de corte dobladas Cambio de las cuchillas del cortacéspedAfilado de las cuchillas Equilibrado de las cuchillas Reemplazo de las poleas tensoras de la plataforma de corte MX9267 Mantenimiento DEL Sistema Eléctrico Extracción e instalación de la bateríaLimpieza de la batería y los bornes Utilización de la batería de refuerzoCambio de fusibles Batería de refuerzo Batería del vehículo averiadoDiagramas de los circuitos Nota de fotografía Arriba se muestra el KawasakiMantenimiento Varios Llenado del depósito de combustibleRevisión de las tuercas de la rueda Resolución DE Problemas Uso de la tabla de resolución de problemasMotor ComprobarResolución DE Problemas Sistema eléctrico MáquinaFreno de estacionamiento DirecciónPlataforma de corte Almacenamiento Almacenamiento seguroPreparación de la máquina para el almacenamiento Preparación del motor y combustible para el almacenamientoAlmacenamiento Montaje Montaje Especificaciones Índice Correa de transmisión principal del cortacésped, CambioNotas Registro DE Mantenimiento GD Registro de fechas de mantenimiento