Generac Power Systems 004988-2 Generator Mounting Support, Basic Standby Electric System

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Section 2 — Installation

Guardian Liquid-cooled 27 kW and 30 kW Generators

NFPA No. 37, STATIONARY COMBUSTION ENGINES AND GAS TURBINES.

NFPA No. 76A, ESSENTIAL ELECTRICAL SYS-

TEMS FOR HEALTH CARE FACILITIES.

NFPA No. 220, STANDARD TYPES OF BUILDING CONSTRUCTION

NFPA No. 68, GUIDE FOR EXPLOSION VENTING

NFPA No. 70, NATIONAL ELECTRICAL CODE.

NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS CODE.

NFPA No. 10, INSTALLATION, MAINTENANCE AND USE OF PORTABLE FIRE EXTINGUISHERS.

‹2.1.2 OTHER PUBLISHED STANDARDS

In addition to NFPA standards, the following infor- mation pertaining to the installation and use of standby electric systems is available:

NOTE:

It is essential to use the latest version of any stan- dard to ensure correct and current information.

Article X, NATIONAL BUILDING CODE, available from the American Insurance Association, 85 John Street, New York, N.Y. 10038.

AGRICULTURAL WIRING HANDBOOK, obtainable from the Food and Energy Council, 909 University Avenue, Columbia, MO, 65201.

ASAE EP-364.2, INSTALLATION AND MAINTE-

NANCE OF FARM STANDBY ELECTRIC POWER, available from the American Society of Agricultural Engineers, 2950 Niles Road, St. Joseph, MI 49085.

A52.1, AMERICAN NATIONAL STANDARD FOR CHIMNEYS, FIREPLACES AND VENTING SYS- TEMS, available from the American National Standard Institute, 1430 Broadway, New York, N.Y. 10018.

Where strong prevailing winds blow from one direction, face the generator air inlet openings into the prevailing winds.

Install the generator as close as possible to the transfer switch. This reduces the length of wiring and conduit.

Install the generator as close as possible to the fuel supply, to reduce the length of piping. HOWEVER, REMEMBER THAT LAWS OR CODES MAY REG- ULATE THE DISTANCE.

2.3GENERATOR MOUNTING AND

SUPPORT

Retain the generator compartment to a concrete slab with 1/4-inch masonry type anchor bolts. Be sure the bolts are long enough to retain the compartment. The slab should be at least six inches thick and should extend beyond the enclosure to a distance of at least three inches on all sides. See Section 6 for generator major dimensions.

2.4BASIC STANDBY ELECTRIC

SYSTEM

Figure 2.1 shows a schematic diagram of a basic standby electric system. Both the UTILITY power supply and the STANDBY (GENERATOR) output are connected to an approved transfer switch. The trans- fer switch is required by electrical code and serves the following functions:

Allows the LOAD circuits to be connected to only one power supply at a time.

Prevents electrical backfeed between the generator and the UTILITY power circuits.

Notice that both the STANDBY and the UTILITY power supplies to the transfer switch are protected against overload by a main line circuit breaker.

2.2 GENERATOR LOCATION

Figure 2.1 – Basic Standby Electric System

Install the generator set, in its protective enclosure outdoors, where adequate cooling and ventilating air always is available. Consider these factors:

• Install the unit where air inlet and outlet openings will not become obstructed by leaves, grass, snow, etc. If prevailing winds will cause blowing or drift- ing, consider using a windbreak to protect the unit.

• Install the generator on high ground where water levels will not rise and endanger it.

• This genset must be installed on a level surface. The base frame must be level within 1/2 inch all around.

• Allow sufficient room on all sides of the generator for maintenance and servicing. A good rule is to allow five feet of space on all sides.

Generac® Power Systems, Inc. 9

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Contents Liquid-cooled, Prepackaged Standby Generators Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationEngine Protective Devices ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.3 LOW Coolant Level Switch Lifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL Recommendations‹ 2.1.2 Other Published Standards Generator Mounting SupportBasic Standby Electric System Grounding the Generator Transfer Switch Signal ConnectionsEmergency Circuit Isolation Method Total Circuit Isolation Method‹ 2.9.2 GTS-TYPE ATS Battery InstallationPreparation Before START-UP Using a Standard GTS Transfer Switch Control Console Components ‹ 3.2.2 Fault Indicator LED‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.5 SET Exercise Time SwitchWeekly Exercise Cycle Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Automatic OperationOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.5.12 Spark Plugs ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.10 Changing Engine OIL ‹ 4.6.3 Battery Maintenance Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.6.2 BatteryPeriodic Replacement Parts ‹ 4.6.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 27 kW and 30 kW Generators Installation Diagram Customer Connection PCB J2 BCW LOS WLS HCT Starter Carrier Bolt Hold Down Battery Boot Battery CableBattery Post Cover Baclk Battery Post Cover RED +32 18 Duct Discharge RH Front Assy GRD Wire 99HSBAssembly BASE-DOOR Ground Wire Intake Duct HSBGenerac Power Systems, Inc Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Decal AVR Cover61 24 Bracket DC ALT 3.0L Ford Wire SET 3.0L Ford notNot SHOWN-USED to Hold OIL Drain Assembly Coil Ignition 3.0L FordFrame Side Support Radiator HSB Tank Coolant RecoveryRadiator R-IN,L-OUT Venturi 3.0L Ford HSBTo B Washer Flat 5/16 Zinc Weldment Mounting BaseFlange Fuel Inlet Assy Regulator 3.0L NG or LPVLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordMufflr Strap 6IN DIA MUFFLER, 3.0L FordGasket Exhaust Ring Exhaust Blanket 750MMWasher Flat M5 Element AIR CleanerCover AIR Cleaner Tube AIR Intake 3.0L FordWarranty Schedule