Generac Power Systems 004988-2 owner manual Customer Connection

Page 28

Section 8 - Electrical Data

Guardian Liquid-cooled 27 kW and 30 kW Generators Wiring Diagram — Engine — Drawing No. 0E6199-F

2

NOTE:

 

 

 

 

SIZE (AWG)

 

 

 

 

 

 

ALL WIRES ARE 18 AWG 300

 

 

 

 

 

 

 

 

VOLT UL LISTED UNLESS

 

 

 

 

 

 

 

 

 

OTHERWISE NOTED AS SHOWN:

 

 

 

16

 

 

0

 

 

 

 

 

 

 

 

 

 

TB1

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

1

0

 

 

 

 

 

 

 

 

 

 

0

2

55

 

 

 

 

 

 

 

 

 

 

14

3

14

 

 

 

 

 

 

 

 

 

 

225

 

 

 

16

16

 

 

 

 

 

 

 

224

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

14 225

224

 

 

 

 

 

 

TR2

 

 

 

 

 

OA

3

 

12

 

 

 

 

 

 

 

 

 

13A

12 B/C

225A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

224A

 

 

 

 

 

 

 

16

239

 

 

 

 

TR1

 

 

 

 

 

 

15A

 

 

 

178

 

 

16

 

 

 

16

 

 

 

 

 

 

 

 

 

15

SW1

 

 

178

 

 

 

 

 

 

 

 

 

 

 

13 13A 0

14

14A

15E 15

1

 

2

 

 

 

 

1

 

5

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1b

 

2b

 

8

 

7

 

 

 

 

 

 

 

 

 

 

1

 

4

 

 

N2

N1

CB2

162

 

1

1

AVR 2

162

3

11

4

4

5

44

6

6

14

 

 

D1

 

4

 

4

55

 

0

 

0

 

0

55

 

 

 

85

 

 

1a

 

2a

 

 

 

 

 

 

 

 

15

3

RL1

 

 

16

15

 

194

 

 

F2

F1

 

 

 

13A

13

 

 

 

 

 

 

 

 

 

 

 

 

13

14

 

 

 

 

 

 

 

 

 

N1

N2

23

 

183

178

 

 

 

1

2

3

4

5

6

 

 

11

T/SWFROMUTILITY

T/SWFROMUTILITY

COILRELAYTRANSFER

COILRELAYTRANSFER

STARTREMOTE-C

IC

 

CB1

STARTREMOTE-NO

 

 

44

 

 

 

 

 

 

 

 

NB

NEUTRAL

TRANSFER SWITCH

CUSTOMER CONNECTION

LEGEND:

AVR - AUTOMATIC VOLTAGE REGULATOR

BA - BRUSH ASSEMLY (GENERATOR)

B/C - BATTERY CHARGER

BC1 - BULKHEAD CONNECTOR 1 (ENGINE)

CB1 - CIRCUIT BREAKER (OUTPUT)

CB2 - CIRCUIT BREAKER (EXCITATION)

D1 - DIODE [FIELD BOOST]

F1 - FUSE, BAT. POWER (15A AGC TYPE)

6

 

 

 

 

 

 

 

183

194

178

178

N1

N2

 

 

 

 

 

 

 

 

11

14

 

 

 

 

 

 

44

 

 

 

 

 

 

 

1

16

 

 

 

 

 

 

4

 

 

 

 

 

 

 

2

16

6

 

 

 

 

 

5

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

55

 

 

 

 

 

44

BA

66

 

6

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

622

6

33

STATOR

23

 

 

 

 

 

 

66

 

 

LEGEND {CONT.]:

 

 

F2 -

FUSE, B/C (4A AGC TYPE)

 

 

ICT -

INTERCONNECT. TERMINAL BLOCK

 

 

NB -

NEUTRAL BLOCK

 

 

RL1 -

RELAY 1

 

 

SW1 -

AUTO/OFF/MANUAL SWITCH

 

 

SW2 -

SET EXERCISER SWITCH

 

 

TB1 -

TERMINAL BLOCK 1

 

 

TR1 -

TRANSFORMER 1 (56 VA 240/16 VAC)

 

 

TR2 -

TRANSFORMER 2 (6 VA 240/16 VAC)

6

44

4

11

2

1

BC1

0

1

0

2

0

3

0A

4

13

5

14A

6

15A

7

15E

8

149

22410

22511

23912

23

66

26 Generac® Power Systems, Inc.

Image 28
Contents Liquid-cooled, Prepackaged Standby Generators Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.3 LOW Coolant Level Switch Engine Protective DevicesUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel System‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsTorque Specifications Before InstallationEngine OIL Recommendations Coolant RecommendationsBasic Standby Electric System Generator Mounting Support‹ 2.1.2 Other Published Standards Transfer Switch Signal Connections Emergency Circuit Isolation MethodTotal Circuit Isolation Method Grounding the GeneratorPreparation Before START-UP Battery Installation‹ 2.9.2 GTS-TYPE ATS Using a Standard GTS Transfer Switch ‹ 3.2.2 Fault Indicator LED ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.5 SET Exercise Time Switch Control Console ComponentsManual Transfer START-UP Engine Governor Adjustments Retransfer and ShutdownAutomatic Operation Weekly Exercise CycleCooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.10 Changing Engine OIL ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.12 Spark Plugs Miscellaneous Maintenance ‹ 4.6.1 Cleaning the Generator‹ 4.6.2 Battery ‹ 4.6.3 Battery Maintenance‹ 4.6.4 Battery Replacement Periodic Replacement PartsScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionGuardian Liquid-cooled 27 kW and 30 kW Generators Installation Diagram Customer Connection PCB J2 BCW LOS WLS HCT Starter Carrier Bolt Boot Battery Cable Battery Post Cover BaclkBattery Post Cover RED + Hold Down Battery32 18 Assy GRD Wire 99HSB Assembly BASE-DOOR Ground WireIntake Duct HSB Duct Discharge RH FrontGenerac Power Systems, Inc Assy 2A 12V UL Battery Control BOX HSBDecal AVR Cover Cover Front Panel HSB61 24 Wire SET 3.0L Ford not Not SHOWN-USED to Hold OIL Drain AssemblyCoil Ignition 3.0L Ford Bracket DC ALT 3.0L FordFrame Tank Coolant Recovery Radiator R-IN,L-OUTVenturi 3.0L Ford HSB Side Support Radiator HSBTo B Weldment Mounting Base Flange Fuel InletAssy Regulator 3.0L NG or LPV Washer Flat 5/16 ZincLocktight Rotor 390 15KW 1P Direct HSB 2.5L Ford Rotor 390 20KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumMUFFLER, 3.0L Ford Gasket Exhaust RingExhaust Blanket 750MM Mufflr Strap 6IN DIAElement AIR Cleaner Cover AIR CleanerTube AIR Intake 3.0L Ford Washer Flat M5Warranty Schedule