Generac Power Systems 004988-2 Coil Ignition 3.0L Ford, Bracket DC ALT 3.0L Ford, Alternator Assy

Page 39

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Engine — Drawing No. 0E8170-N

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E6202

1

ENGINE 3.0L FORD (RD) (MAKE)

47

049808

2

WASHER FLAT M12

2

0E8824

2

STAMPING ENG FOOT 3.0L FORD

48

051430

6

WASHER SHAKEPROOF INT 1/2

3

0E8963

1

PULLEY CRANKSHAFT 3.0L FORD

49

045773

3

NUT HEX M12-1.75 G8 YEL CHR

 

 

 

RD

50

0E6203C

1

COIL IGNITION 3.0L FORD

4

0E9020

1

BRACKET DC ALT 3.0L FORD

51

0E6679

2

BRACKET IGN COIL 3.0L FORD

5

0A1232

1

D.C. ALTERNATOR ASSY

53

049226

7

WASHER LOCK M5

6

0A7801B

1

PULLEY POLY-V 82 OD.

54

091526

3

SCREW PPHM M5-0.8 X 12 ZNC

7

0A5610

1

BRACKET ALTERNATOR

55

093278

4

SCREW HHTT M5-0.8 X 25 BP

8

0E6308

1

PULLEY WATERPUMP 3.0L FORD

56

0E6517

1

HARNESS ENGINE 3.0L FORD HSB

 

 

 

(RD)

 

 

 

 

(NOT SHOWN)

9 **

0E7804

1

HARN IGNITION 3.0L FORD (NOT

57

0E7163

2

GASKET EXHAUST 3.0L FORD

 

 

 

SHOWN)

58

0E5527

2

MANIFOLD EXHAUST 3.0L FORD

10

0D3488F

1

BELT SERPENTINE 38.35

60

0E7202

2

HEAT SHIELD 260 X 80 HOT

11

0E7996

1

CLUTCH COOLING FAN FORD

61

085296

6

SCREW HHC 1/4-20 X 1/2 SS

12

0E8006

1

FAN 18" 7 BLADE STEEL ECS

62

0E6203D

1

WIRE SET 3.0L FORD (NOT

14

035606

1

SENSOR HI COOLANT SHUTDOWN

 

 

 

 

SHOWN)

15

0E0561

1

ASSY WATER LEVEL SENSOR C/E

63

057772

1

WASHER NYLON .565

 

 

 

PL

64

057765

1

ADAPTER M14-1.50 X 3/8 NPT

16

0E6729

1

STARTER DELCO-REMY 12V

65

043790

1

BARBED EL 90 3/8 NPT X 3/8

17

0E6703

1

COVER FLYWHEEL ACCESS 3.0L

66

069860C

1

HOSE OIL DRAIN ASSY 21"

 

 

 

HSB

67

057822

2

CLAMP HOSE #8 .53-1.00

18

0E6667

1

ENGINE ADAPTER 3L FORD

68

069811

1

CAP HEX 1/4 NPT BRASS

19

0E5048

1

FLEXPLATE 3.0L FORD

69

026925

1

PLUG STD PIPE 3/8 STEEL SQ HD

20

035579

1

BUSHING REDUCER 1/4 TO 1/8

70 *

065852

1

SPRING CLIP HOLDER .37-.62

21

0A8584

1

SWITCH OIL PRESSURE 10PSI

71 *

0A2111

1

SCREW SWAGE 10-32 X 5/16 Z/YC

 

 

 

2POL

72

057073

1

JUNCTION BLOCK 3/8-16

24

083896

6

WASHER LOCK 1/4-M6 SS

73

066849

2

SCREW HHTT M5-0.8 X 16

25

084929

6

WASHER FLAT 1/4 SS

74

022152

2

WASHER LOCK #10

26

055597

1

SCREW HHC M12-1.75 X 85 G8.8

75

0E7880

2

CLIP SPARK PLUG 3P SCREW-

27

077996

1

CAP HOSE

 

 

 

 

MOUNT (NOT SHOWN)

28

057823

1

CLAMP HOSE #10 .56-1.06

76

0E7880A

4

CLIP SPARK PLUG 2P SCREW-

29

056739

1

RELAY SOLENOID 12VDC PNL MNT

 

 

 

 

MOUNT (NOT SHOWN)

30

047411

6

SCREW HHC M6-1.0 X 16 G8.8

77

0E7880B

1

CLIP SPARK PLUG 3P FREEHANG

31

022097

6

WASHER LOCK M6-1/4

 

 

 

 

(NOT SHOWN)

32

022473

6

WASHER FLAT 1/4-M6 ZINC

78

055934C

1

CLAMP VINYL .5 X .406 Z

33

047411

4

SCREW HHC M6-1.0 X 16 G8.8

79

027482

1

WASHER SHAKEPROOF EXT 5/16

34

040976

4

SCREW SHC M8-1.25 X 20 G12.9

 

 

 

 

STL

35

022129

24

WASHER LOCK M8-5/16

80

0E8940

1

SPACER FLEXPLATE HSB

36

022145

22

WASHER FLAT 5/16-M8 ZINC

81

0A7387

2

SCREW HHC M10-1.5 X 40 G10.9

37

045771

1

NUT HEX M8-1.25 G8 YEL CHR

82

022097

4

WASHER LOCK M6-1/4

38

051756

6

SCREW HHC M10-1.5 X 20 G8.8

83

022473

4

WASHER FLAT 1/4-M6 ZINC

39

049821

16

SCREW SHC M8-1.25 X 30 G12.9

84

055934H

2

CLAMP VINYL .62 X .406 Z

40

059980

4

SCREW HHC M10-1.5 X 25 G10.9

85

0F5966

1

REFLECTIVE HEAT SHIELD 3.0L FD

41

0D5417

REF.

SCREW HHC M10-1.0 X 25 G10.9

86

022985

3

WASHER FLAT #6 ZINC

42

046526

18

WASHER LOCK M10

87

036261

3

RIVET POP .125 X .275 SS

43

022131

11

WASHER FLAT 3/8-M10 ZINC

 

 

 

 

 

44

059982

4

SCREW SHC M12-1.75 X 45 G10.9

 

* NOT SHOWN-USED TO HOLD OIL DRAIN ASSEMBLY.

45

098780

2

SCREW HHC M12-1.75 X 65 G8.8

 

** NOT SHOWN

 

 

46

051769

3

WASHER LOCK M12

 

 

 

 

 

Generac® Power Systems, Inc. 37

Image 39
Contents Liquid-cooled, Prepackaged Standby Generators Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationEngine Protective Devices ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL RecommendationsGenerator Mounting Support Basic Standby Electric System‹ 2.1.2 Other Published Standards Grounding the Generator Transfer Switch Signal ConnectionsEmergency Circuit Isolation Method Total Circuit Isolation MethodBattery Installation Preparation Before START-UP‹ 2.9.2 GTS-TYPE ATS Using a Standard GTS Transfer Switch Control Console Components ‹ 3.2.2 Fault Indicator LED‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.5 SET Exercise Time SwitchWeekly Exercise Cycle Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Automatic OperationOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.5.10 Changing Engine OIL‹ 4.5.12 Spark Plugs ‹ 4.6.3 Battery Maintenance Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.6.2 BatteryPeriodic Replacement Parts ‹ 4.6.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 27 kW and 30 kW Generators Installation Diagram Customer Connection PCB J2 BCW LOS WLS HCT Starter Carrier Bolt Hold Down Battery Boot Battery CableBattery Post Cover Baclk Battery Post Cover RED +32 18 Duct Discharge RH Front Assy GRD Wire 99HSBAssembly BASE-DOOR Ground Wire Intake Duct HSBGenerac Power Systems, Inc Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Decal AVR Cover61 24 Bracket DC ALT 3.0L Ford Wire SET 3.0L Ford notNot SHOWN-USED to Hold OIL Drain Assembly Coil Ignition 3.0L FordFrame Side Support Radiator HSB Tank Coolant RecoveryRadiator R-IN,L-OUT Venturi 3.0L Ford HSBTo B Washer Flat 5/16 Zinc Weldment Mounting BaseFlange Fuel Inlet Assy Regulator 3.0L NG or LPVLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordMufflr Strap 6IN DIA MUFFLER, 3.0L FordGasket Exhaust Ring Exhaust Blanket 750MMWasher Flat M5 Element AIR CleanerCover AIR Cleaner Tube AIR Intake 3.0L FordWarranty Schedule