Generac Power Systems 004988-2 Control BOX HSB, Decal AVR Cover, Cover Front Panel HSB, Blkhd

Page 37

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Control Panel — Drawing No. 0E7118-K

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E7195

1

CONTROL BOX HSB

37

0C1127

1

DECAL AVR COVER

2

0E7196

1

COVER FRONT PANEL HSB

38

0A1441B

1

COVER PLATE, AVR

3

0E7197

1

COVER TOP PANEL HSB

39

0E7128

1

HARNESS CNTRL PNL (NOT

4

0E7193

1

DECAL WARNINGS HSB

 

 

 

 

SHOWN)

5

0E7194

1

DECAL CONTROLS HSB

40

0E7358

8

SCREW PPPH HI-LO #4-24 X 3/8

6

0E4494

1

SWITCH ROC DPDT ON-OFF-ON

41

074908

6

SCREW HHTT M5-0.8 X 10 BP

7

082573

1

SWITCH ROCKER DPST 125V SPD

42

0C5141

1

CONN DEUTSCH GASKET 8/12 POS

8

032300

2

HOLDER FUSE

 

 

 

 

DT

9

022676

1

FUSE 15A X AGC15

43

0C2699

11

SCREW PHTT #6-32 X 3/8 ZYC

10

067682B

1

FUSE 4A SLO BLO GLASS

44

0C2323

4

SCREW PHTT #6-32 X 5/8 ZYC

11

060015

1

FITTING CONDUIT 90D 3/8"

45

022155

15

WASHER LOCK #6

12

054199

1

DECAL DANGER HIGH VOLTAGE

46

0C2265

4

SCREW PHTT M4-0.7 X 12 ZYC

13

0C2657

1

TRANSFRMR 16V 6VA

47

022264

4

WASHER LOCK #8-M4

14

099076

1

TRANSFORMER 16V 56VA

49

020911

2

SCREW PPHM M5-0.8 X 30 ZINC

15

040213

2

PCB SUPPORT SNAP-IN 1/4"

50

066849

2

SCREW HHTT M5-0.8 X 16

16

0E9668

1

ASSY PCB HSB CONTROLLER

51

022152

4

WASHER LOCK #10

17

067680

1

ASSY VOLTAGE REGULATOR 60HZ

52

023897

3

WASHER FLAT #10 ZINC

18

0E6875A

1

RELAY 12VDC C FORM W/DIODE

53

051716

2

NUT HEX M5-0.8 G8 YEL CHR

19

0E6881 *

REF.

SOCKET RELAY

54

090388

2

SCREW HHTT M6-1.0 X 12 ZINC

20

0C5139 *

REF.

CONN DEUTSCH RECEPT GY/FLN

55

042568

4

SCREW HHC M6-1.0 X 20 G8.8

21

0C5142 *

REF.

CONN DEUTSCH RECEPT WDGE

56

022097

8

WASHER LOCK M6-1/4

 

 

 

BLKHD

57

022473

6

WASHER FLAT 1/4-M6 ZINC

22

0E3161

1

ASSY BOSCH GOV DRIVER

58

0441140187

2

WIRE ASSY 3" X (2) 3/16" TABS

23

054450

1

CIRCT BRK 5.5 X 1 ETA 46-500-P

59

070370

2

WASHER MICA .203

24

0D5070A

1

ASSY 2A 12V UL BATTERY

60

023762

1

WASHER SHAKEPROOF EXT #10

 

 

 

CHARGER

 

 

 

 

STL

25

0E2514

1

FITTING CONDUIT STR 1-1/2"

61

055444

1

HEATSINK

26

0A9457

1

DECAL NEUTRAL

62

030468

1

WASHER STEP NYLON .20

27

0E7539

1

DECALCUSTOMER CNNCTN XFER

63

049939

1

RECTIFIER MSC 12A 600V 1N1206R

 

 

 

SW

64

022158

1

NUT HEX #10-32 STEEL

28

046357 *

REF.

BLOCK TERM 20A 6 X 6 X 1100V

65

022985

1

WASHER FLAT #6 ZINC

29

0D3719B

1

DECAL CUSTOMER CNNCTN

66

038750

2

SCREW HHC M6-1.0 X 30 G8.8

30

057073

1

JUNCTION BLOCK 3/8-16

67

0A2115

4

WASHER NYLON .257

31

0E7283

1

CB 0150A2P240V S QN2 LL

68

0C2454

4

SCREW THF M6-1 X 16 N WA Z/JS

 

0E3628

1

CB 0200A2P240V S QN2 LL

69

0F6146

1

HANG TAG 2 WIRE START (NOT

32

0E3664

1

BASE QN CIRCUIT BREAKER

 

 

 

 

SHOWN)

33

0E7539A

1

DECAL TB1 HSB CONTROL PANEL

 

 

 

 

 

34

0D4698 *

REF.

BLOCK TERM 20A 6 X 3 X 1100V

 

* ITEMS INCLUDED AS PART OF I/N 39

 

35

0E7252

1

BRACKET CB 221.5 X 102

 

 

 

 

 

36

0C1229

1

DECAL WARNING ELECTRICAL

 

 

 

 

 

 

 

 

SHOCK

 

 

 

 

 

Generac® Power Systems, Inc. 35

Page 36 Page 38
Image 37
Page 36 Page 38
Contents Liquid-cooled, Prepackaged Standby Generators ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Engine Protective DevicesLifting the Generator UnpackingReconfiguring the Fuel System Specifications‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsBefore Installation Torque SpecificationsEngine OIL Recommendations Coolant RecommendationsBasic Standby Electric System Generator Mounting Support‹ 2.1.2 Other Published Standards Emergency Circuit Isolation Method Transfer Switch Signal ConnectionsTotal Circuit Isolation Method Grounding the GeneratorPreparation Before START-UP Battery Installation‹ 2.9.2 GTS-TYPE ATS Using a Standard GTS Transfer Switch ‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator LED‹ 3.2.5 SET Exercise Time Switch Control Console ComponentsRetransfer and Shutdown Manual Transfer START-UP Engine Governor AdjustmentsAutomatic Operation Weekly Exercise CycleOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.5.10 Changing Engine OIL ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.12 Spark Plugs ‹ 4.6.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.6.2 Battery ‹ 4.6.3 Battery MaintenancePeriodic Replacement Parts ‹ 4.6.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 27 kW and 30 kW Generators Installation Diagram Customer Connection PCB J2 BCW LOS WLS HCT Starter Carrier Bolt Battery Post Cover Baclk Boot Battery CableBattery Post Cover RED + Hold Down Battery32 18 Assembly BASE-DOOR Ground Wire Assy GRD Wire 99HSBIntake Duct HSB Duct Discharge RH FrontGenerac Power Systems, Inc Control BOX HSB Assy 2A 12V UL BatteryDecal AVR Cover Cover Front Panel HSB61 24 Not SHOWN-USED to Hold OIL Drain Assembly Wire SET 3.0L Ford notCoil Ignition 3.0L Ford Bracket DC ALT 3.0L FordFrame Radiator R-IN,L-OUT Tank Coolant RecoveryVenturi 3.0L Ford HSB Side Support Radiator HSBTo B Flange Fuel Inlet Weldment Mounting BaseAssy Regulator 3.0L NG or LPV Washer Flat 5/16 ZincLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumGasket Exhaust Ring MUFFLER, 3.0L FordExhaust Blanket 750MM Mufflr Strap 6IN DIACover AIR Cleaner Element AIR CleanerTube AIR Intake 3.0L Ford Washer Flat M5Warranty Schedule
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