Generac Power Systems 004988-2 Control Console Components, ‹ 3.2.2 Fault Indicator LED

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Section 3 - Operation

Guardian Liquid-cooled 27 kW and 30 kW Generators

AUTO — The control board will monitor the two-wire start circuit. When a two-wire start is issued the con- trol board will immediately start and run the genera- tor. Whe the two-wire start is removed the control board will immediately stop the generator.

NOTE:

If the generator is installed in conjunction with a standard GTS type transfer switch, refer to the applicable transfer switch manual for exact oper- ating parameters and timing sequences.

‹3.2.2 FAULT INDICATOR LED

This LED goes ON when one or more of the following engine faults occurs and when engine shuts down.

Low Oil Pressure

Overcrank

Low Battery

Overspeed/RPM Sensor Loss

High Coolant Temperature/Low Coolant Level

See Section 1.7 for further explanation of engine pro- tection functions.

3.2CONTROL CONSOLE

COMPONENTS

The components of a home standby generator control console (Figure 3.1) are as follows:

‹3.2.1 AUTO/OFF/MANUAL SWITCH

Use this three-position switch as follows:

Set the switch to AUTO for fully automatic opera- tion. See “Automatic Operation” (Section 3.5).

Set switch to MANUAL position to crank and start the generator engine.

Set switch to OFF position to shut down an oper- ating engine. With OFF selected, operation will not be possible.

DANGER

With switch set to AUTO, engine can crank and

!start suddenly without warning. Such automat- ic start up normally occurs when utility source voltage drops below a pre-set level. To prevent possible injury that might be caused by such sudden starts, set AUTO/OFF/MANUAL switch to OFF before working on or around the unit. Then, place a “DO NOT OPERATE” tag on con- trol console.

Figure 3.1 - Home Standby Generator Panel

‹3.2.3 15 AMP FUSE

Fuse protects the control console’s DC control circuit against electrical overload. If the fuse has melted open because of an overload, engine cranking and startup cannot occur. If the fuse needs to be replaced, use only an identical 15-amp replacement fuse. (Type AGC)

‹3.2.4 4.0 AMP INLINE FUSE

This fuse protects the battery charger against electri- cal overload. If the fuse needs to be replaced, use only an identical 4 amp replacement fuse (type AG).

NOTE:

This fuse will not remove the + battery input power from the PCB when it opens. This means the exercise timer will not be reset.

‹3.2.5 SET EXERCISE TIME SWITCH

This switch allows programming the generator to start and exercise automatically. “See Weekly Exercise Cycle.”

‹3.2.6 SYSTEM READY LED

The System Ready LED (green) has two main pro- poses. First, the LED will be ON when the AUTO/OFF/MANUAL switch is in the AUTO position, utility is present, and there are no system alarms. This ON state indicates the system is fully ready for

SET EXECISER TIME SWITCH

LED INDICATORS:

FLASHING GREEN LED = NO UTILITY SENSE

5 FLASHING RED LED'S = EXERCISER NOT SET

(IN AUTO MODE ONLY) SOLID GREEN LED = SYSTEM READY, UTILITY POWER ON RED LED'S = INDIVIDUAL FAULT

(SEE OWNER'S MANUAL FOR COMPLETE LED DETAILS)

 

 

OVER CRANK

RED LED

 

 

 

SE

 

SE

 

F

F

F

 

 

 

AUTO

 

OFF

 

 

 

 

 

OFF

 

ON

 

 

 

SET

MANUAL

GREEN LED

EXERCISE

TO SET EXERCISER TIME

TIME

1) PLACE AUTO/OFF/MANUAL SWITCH TO AUTO POSITION.

0E7194

automatic operation.

The system ready LED will be OFF when the switch is in the manual or OFF positions.

The system ready LED is also used to indicate the presence of utility sensing at the PCB when the switch is either in the AUTO or MANUAL modes. The LED will flash at the rate of 1/2 second on, 1/2 second off if the utility sensing level is below the transfer back threshold.

 

AUTO/OFF/MANUAL

4A FUSE

SWITCH

 

BATTERY

15A FUSE

CHARGER

MAIN

 

POWER

This secondary function is only available with dip switch two in the OFF position (standard ATS appli- cation).

Generac® Power Systems, Inc. 13

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Contents Liquid-cooled, Prepackaged Standby Generators Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationEngine Protective Devices ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL RecommendationsGenerator Mounting Support Basic Standby Electric System‹ 2.1.2 Other Published Standards Grounding the Generator Transfer Switch Signal ConnectionsEmergency Circuit Isolation Method Total Circuit Isolation MethodBattery Installation Preparation Before START-UP‹ 2.9.2 GTS-TYPE ATS Using a Standard GTS Transfer Switch Control Console Components ‹ 3.2.2 Fault Indicator LED‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.5 SET Exercise Time SwitchWeekly Exercise Cycle Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Automatic OperationOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.5.10 Changing Engine OIL‹ 4.5.12 Spark Plugs ‹ 4.6.3 Battery Maintenance Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.6.2 BatteryPeriodic Replacement Parts ‹ 4.6.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 27 kW and 30 kW Generators Installation Diagram Customer Connection PCB J2 BCW LOS WLS HCT Starter Carrier Bolt Hold Down Battery Boot Battery CableBattery Post Cover Baclk Battery Post Cover RED +32 18 Duct Discharge RH Front Assy GRD Wire 99HSBAssembly BASE-DOOR Ground Wire Intake Duct HSBGenerac Power Systems, Inc Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Decal AVR Cover61 24 Bracket DC ALT 3.0L Ford Wire SET 3.0L Ford notNot SHOWN-USED to Hold OIL Drain Assembly Coil Ignition 3.0L FordFrame Side Support Radiator HSB Tank Coolant RecoveryRadiator R-IN,L-OUT Venturi 3.0L Ford HSBTo B Washer Flat 5/16 Zinc Weldment Mounting BaseFlange Fuel Inlet Assy Regulator 3.0L NG or LPVLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordMufflr Strap 6IN DIA MUFFLER, 3.0L FordGasket Exhaust Ring Exhaust Blanket 750MMWasher Flat M5 Element AIR CleanerCover AIR Cleaner Tube AIR Intake 3.0L FordWarranty Schedule