Generac Power Systems 004917-2 owner manual Cooling System, Checking Fluid Levels

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Section 4 — Maintenance

QUIETSOURCELiquid-cooled 30 kW Generators

4.2COOLING SYSTEM

Air intake and outlet openings in the generator com- partment must be open and unobstructed for contin- ued proper operation. This includes such obstruc- tions as high grass, weeds, brush, leaves and snow.

Without sufficient cooling and ventilating air flow, the engine/generator quickly overheats, which causes it to shut down. (See Section 6 for installation drawings and vent locations.)

The exhaust system parts from this product get extremely hot and remain hot after shutdown. High grass, weeds, brush, leaves, etc. must remain clear of the exhaust. Such materials may ignite and burn from the heat of the exhaust system.

4.3OVERLOAD PROTECTION FOR

ENGINE DC ELECTRICAL SYSTEM

Engine cranking, start up and running are controlled by a solid state Engine Controller circuit board. Battery voltage is delivered to that circuit board via a 15 amp fuse. These overcurrent protection devices will open if the circuit is overloaded.

If a circuit breaker opens or a fuse element

!melts, find the cause of the overload before resetting the circuit breaker or replacing the fuse.

4.4CHECKING FLUID LEVELS

‹4.4.1 CHECK ENGINE OIL

Check engine crankcase oil level (Figure 4.1) at least every 20 hours of operation, or prior to use.

Remove oil dipstick and wipe dry with a clean, lint-free cloth.

Install oil dipstick, then remove again.

Oil should be between FULL and ADD marks.

If oil level is below the dipstick ADD mark, remove oil fill cap. Add the recommended oil to bring oil level up to the FULL mark. DO NOT FILL ABOVE THE “FULL” MARK. See Section 1.14 for recom- mended oils.

Figure 4.1 - Oil Dipstick and Oil Fill Cap

OIL

DIPSTICK

OIL

FILL

‹4.4.2 BATTERY FLUID

Check battery electrolyte fluid at least once weekly. Fluid should cover separators in all battery cells. If fluid level is low, add distilled water to cover tops of separators. DO NOT USE TAP WATER IN BATTERY.

‹4.4.3 ENGINE COOLANT

Check coolant level in coolant recovery bottle. See Specifications, Section 1.10.

Add recommended coolant mixture as necessary.

Periodically remove radiator pressure cap to make sure the coolant recovery system is functioning properly. Coolant should be at bottom of radiator filler neck. If coolant level is low, inspect gasket in radiator pressure cap. Replace cap, if necessary. To have pressure cap tested, contact an authorized Generac Service Dealer. Inspect cooling system and coolant recovery system for leaks.

4.5MAINTENANCE OWNER/ OPERATOR CAN PERFORM

‹4.5.1 CHECK ENGINE OIL LEVEL

Refer to “Checking Fluid Levels” in Section 4.4.

‹4.5.2 CHECK BATTERY

Check battery fluid level each week as outlined under “Check Fluid Levels”.

Check battery cables for condition, tightness, cor- rosion or damage. Clean, tighten or replace as necessary.

‹ 4.5.3 EXERCISE SYSTEM

Start the generator engine at least once every seven days and let it run at least 20 minutes. See Section 3.6, “Weekly Exercise Cycle”.

16 Generac® Power Systems, Inc.

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Contents Installation ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionTable of Contents General Hazards Electrical Hazards Automatic System Operation Transfer SwitchGenerator Generator AC Connection Systems‹ 1.7.3 LOW Coolant Level Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.1 LOW OIL Pressure Switch Generator Fuel SystemUnpacking Lifting the Generator‹ 1.10.1 Generator Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.2 Engine SpecificationsEngine OIL Recommendations Torque SpecificationsBefore Installation Coolant RecommendationsBasic Standby Electric System Generator LocationGenerator Mounting Support ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Transfer Switch Signal ConnectionsEmergency Circuit Isolation Method Generator AC Neutral ConnectionsBattery Installation ‹ 2.9.2 GTS-TYPE ATS‹ 2.10.1 Vented Batteries Using a Standard GTS Transfer Switch Preparation Before START-UP‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.2 Fault Indicator LED Control Console ComponentsManual Transfer START-UP Engine Governor Adjustments Retransfer and Shutdown‹ 3.2.6 System Ready LED Weekly Exercise Cycle Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.5 Check Engine Coolant Level ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.4 Inspect Cooling System ‹ 4.5.6 Perform Visual Inspection‹ 4.6.2 Battery Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.12 Spark Plugs‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionCustomer Connection PCB J2 ICT LOS WLS HCT Starter Carrier Bolt Battery Post Cover RED + Boot Battery CableBattery Post Cover Baclk Hold Down BatteryDetail Duct Intake MID AL Assy GRD Wire 99HSBASSEMBLY,BASE-DOOR Ground Wire Duct Discharge RH ALGenerac Power Systems, Inc Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Cover TOP Panel HSB512 Not SHOWN-USED to Hold OIL Drain Assembly Wire SET 3.0L Ford notCover Flywheel Access Shown 0LHSB Washer Lock M12Frame Venturi 3.0L Ford HSB Tank Coolant RecoveryRadiator R-IN,L-OUT Side Support Radiator HSBNER Assy Regulator 3.0L NG or LPV Weldment Mounting BaseFlange Fuel Inlet Washer Flat 5/16 ZincLeads Rotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 40KW 1P Direct HSB 3.9L ChryslerPipe Muffler OUT OUTExhaust Flange 2 Pipe Washer Lock 3/8 SSTube AIR Intake 3.0L Ford ELEMENT, AIR CleanerCover AIR Cleaner Washer Flat M5Installation Diagram Quietsource Liquid-cooled 30 kW Generators This Warranty Shall not Apply to the Following

004917-2 specifications

Generac Power Systems 004917-2 is a noteworthy addition to the realm of home power solutions, designed to provide reliable backup power during outages and enhance energy management for residential users. This model is recognized for its robust engineering and advanced features, making it a preferred choice for homeowners seeking uninterrupted power supply.

One of the standout characteristics of the 004917-2 is its quiet operation, achieved through innovative noise-reduction technology. This feature ensures that users can enjoy a peaceful environment without the disruptive sounds often associated with traditional generators. The unit is designed not only for functionality but also for discretion, seamlessly blending into residential settings.

Built with a powerful engine, the 004917-2 delivers an impressive wattage capacity, ensuring that essential appliances such as refrigerators, lights, and heating systems can function smoothly during power outages. Its automatic transfer switch capability is a significant technological advancement, allowing the generator to detect power loss and activate without user intervention. This means that homeowners can have peace of mind knowing that their critical systems will remain operational when most needed.

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Moreover, the 004917-2 is designed for fuel efficiency, incorporating eco-friendly technologies that optimize fuel consumption while delivering high power output. This design not only helps to reduce operational costs but also minimizes the environmental impact.

In terms of durability, the unit boasts a corrosion-resistant exterior that enhances its lifespan, making it suitable for various climates and conditions. Generac's commitment to quality assurance is evident in the rigorous testing that each model undergoes before reaching the consumer market.

In summary, the Generac Power Systems 004917-2 stands out as a reliable and efficient solution for homeowners looking for dependable backup power. With its quiet operation, powerful performance, automatic transfer capabilities, user-friendly interface, fuel efficiency, and robust construction, it meets the demands of modern energy use while offering peace of mind during unexpected outages.