Generac Power Systems 004917-2 owner manual Unpacking, Lifting the Generator

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Section 1 — General Information

QUIETSOURCELiquid-cooled 30 kW Generators

Figure 1.6 - Low Coolant Level Sensor

‹ 1.7.7 LOW BATTERY

‹1.7.4 OVERSPEED SHUTDOWN

The engine control board receives AC frequency sig- nals from an engine run winding in the alternator. Should AC frequency exceed about 72 Hertz for three seconds or 75 Hertz instantaniously, the engine shuts down and the overspeed LED turns on. Should AC frequency exceed about 72 Hertz, circuit board action will automatically shutdown the engine (Figure 1.7).

Figure 1.7 - Printed Circuit Board Assembly

 

LED1

 

R44

 

C27

Q2

 

C9

2

 

 

J2

C26

U7

C4

D10

 

 

C21

C30

 

 

 

C2

 

 

RL1

RL2

 

R1

 

R25

R48

 

 

D17

 

R49

 

 

 

U1

 

 

 

J1

 

L3

 

 

.REV 0E4906 PCB#

D19

 

 

‹1.7.5 RPM SENSOR LOSS

If the engine control board does not receive a proper rpm signal from the starter during cranking or run- ning, it shuts down the engine on rpm sensor loss and flash the overspeed LED.

‹1.7.6 OVERCRANK SHUTDOWN

The engine control board uses a cyclic cranking process when attempting to start the engine. The first crank cycle is a 15-second crank followed by a seven- second rest. This is followed by five more crank cycles each with a seven second crank followed by a seven second rest.

If the engine fails to start after all six attempts, the start attempt is stopped and the overcrank LED turned on.

The engine control board continually monitors the battery voltage and turns on the low battery LED if the battery voltage falls below 11.0 VDC for one minute. Low battery voltage is a non-latching alarm, which will automatically clear if the battery voltage rises above 11.0 VDC.

The control system will not attempt to start the engine if there is a low battery condition, however, if the engine is already running when the low battery condition occurs, the engine will continue to run as long as possible.

Battery voltage is NOT monitored during the crank cycle.

‹1.7.8 ALARM RESET

If the engine control board shuts down the generator for any of the above reasons, the engine remains stopped until the alarm is cleared by placing the AUTO/OFF/MANUAL switch into the OFF position.

‹1.7.9 DC FUSE

These fuses are located on the front panel of the con- trol system. They protect the panel wiring and com- ponents from damaging overload. Always remove the 15 amp main fuse before working on the generator. The unit will not start or crank if this fuse is blown. Replace the fuse with one of the same size, type, and rating (main AGC-15, battery charger AG4).

1.8UNPACKING

‹1.8.1 UNPACKING PRECAUTIONS

Handle shipping cartons and crates with care. Use care to avoid damage from dropping, bumping, colli- sion, etc. Store and unpack cartons with the proper side up, as noted on the shipping carton.

‹1.8.2 INSPECTION

After unpacking, carefully inspect the generator for any damage that may have occurred during ship- ment. If loss or damage is noted at the time of deliv- ery, have the person(s) making delivery note all dam- age on the freight bill or affix their signature under the consignor’s memo of loss or damage.

1.9LIFTING THE GENERATOR

When lifting or hoisting equipment is used,

!be careful not to touch overhead power lines. The generators weight of more than 900 pounds requires proper tools, equipment, and qualified personnel to be used in all phases of handling and unpacking.

6 Generac® Power Systems, Inc.

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Contents Installation Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel System‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsTorque Specifications Before InstallationEngine OIL Recommendations Coolant RecommendationsGenerator Location Generator Mounting SupportBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTransfer Switch Signal Connections Emergency Circuit Isolation MethodTotal Circuit Isolation Method Generator AC Neutral Connections‹ 2.10.1 Vented Batteries Battery Installation‹ 2.9.2 GTS-TYPE ATS Using a Standard GTS Transfer Switch Preparation Before START-UP‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator LED‹ 3.2.5 SET Exercise Time Switch Control Console Components‹ 3.2.6 System Ready LED Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Weekly Exercise Cycle Checking Fluid Levels Cooling SystemOverload Protection for Engine DC Electrical System ‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.5.4 Inspect Cooling System‹ 4.5.5 Check Engine Coolant Level ‹ 4.5.6 Perform Visual InspectionMiscellaneous Maintenance ‹ 4.6.1 Cleaning the Generator‹ 4.6.2 Battery ‹ 4.5.12 Spark Plugs‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionCustomer Connection PCB J2 ICT LOS WLS HCT Starter Carrier Bolt Boot Battery Cable Battery Post Cover BaclkBattery Post Cover RED + Hold Down BatteryDetail Assy GRD Wire 99HSB ASSEMBLY,BASE-DOOR Ground WireDuct Intake MID AL Duct Discharge RH ALGenerac Power Systems, Inc Assy 2A 12V UL Battery Control BOX HSBCover Front Panel HSB Cover TOP Panel HSB512 Wire SET 3.0L Ford not Cover Flywheel Access Shown 0LHSBNot SHOWN-USED to Hold OIL Drain Assembly Washer Lock M12Frame Tank Coolant Recovery Radiator R-IN,L-OUTVenturi 3.0L Ford HSB Side Support Radiator HSBNER Weldment Mounting Base Flange Fuel InletAssy Regulator 3.0L NG or LPV Washer Flat 5/16 ZincLeads Rotor 390 15KW 1P Direct HSB 2.5L Ford Rotor 390 20KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 40KW 1P Direct HSB 3.9L ChryslerOUT Exhaust Flange 2 PipePipe Muffler OUT Washer Lock 3/8 SSELEMENT, AIR Cleaner Cover AIR CleanerTube AIR Intake 3.0L Ford Washer Flat M5Installation Diagram Quietsource Liquid-cooled 30 kW Generators This Warranty Shall not Apply to the Following

004917-2 specifications

Generac Power Systems 004917-2 is a noteworthy addition to the realm of home power solutions, designed to provide reliable backup power during outages and enhance energy management for residential users. This model is recognized for its robust engineering and advanced features, making it a preferred choice for homeowners seeking uninterrupted power supply.

One of the standout characteristics of the 004917-2 is its quiet operation, achieved through innovative noise-reduction technology. This feature ensures that users can enjoy a peaceful environment without the disruptive sounds often associated with traditional generators. The unit is designed not only for functionality but also for discretion, seamlessly blending into residential settings.

Built with a powerful engine, the 004917-2 delivers an impressive wattage capacity, ensuring that essential appliances such as refrigerators, lights, and heating systems can function smoothly during power outages. Its automatic transfer switch capability is a significant technological advancement, allowing the generator to detect power loss and activate without user intervention. This means that homeowners can have peace of mind knowing that their critical systems will remain operational when most needed.

Another notable feature of the Generac 004917-2 is its user-friendly control panel, equipped with digital indicators that provide real-time monitoring of the generator's performance. This interface allows users to easily assess power usage, fuel levels, and maintenance schedules, empowering them with the information necessary to manage their energy needs effectively.

Moreover, the 004917-2 is designed for fuel efficiency, incorporating eco-friendly technologies that optimize fuel consumption while delivering high power output. This design not only helps to reduce operational costs but also minimizes the environmental impact.

In terms of durability, the unit boasts a corrosion-resistant exterior that enhances its lifespan, making it suitable for various climates and conditions. Generac's commitment to quality assurance is evident in the rigorous testing that each model undergoes before reaching the consumer market.

In summary, the Generac Power Systems 004917-2 stands out as a reliable and efficient solution for homeowners looking for dependable backup power. With its quiet operation, powerful performance, automatic transfer capabilities, user-friendly interface, fuel efficiency, and robust construction, it meets the demands of modern energy use while offering peace of mind during unexpected outages.