Generac Power Systems 004917-2 owner manual Electrical Hazards

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IMPORTANT SAFETY INSTRUCTIONS

QUIETSOURCELiquid-cooled 30 kW Generators

Inspect the generator regularly, and promptly repair or replace all worn, damaged or defective parts using only factory-approved parts.

Before performing any maintenance on the generator, disconnect its battery cables to prevent accidental start-up. Disconnect the cable from the battery post indicated by a NEGATIVE, NEG or (–) first. Reconnect that cable last.

Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc.

ELECTRICAL HAZARDS

All generators covered by this manual produce dan- gerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dan- gerous voltages to the transfer switch as well as the standby generator. Avoid contact with bare wires, ter- minals, connections, etc., on the generator as well as the transfer switch, if applicable. Ensure all appropri- ate covers, guards and barriers are in place before operating the generator. If work must be done around an operating unit, stand on an insulated, dry surface to reduce shock hazard.

Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY RESULT.

If people must stand on metal or concrete while installing, operating, servicing, adjusting or repairing this equipment, place insulative mats over a dry wooden platform. Work on the equipment only while standing on such insulative mats.

The National Electrical Code (NEC), Article 250 requires the frame and external electrically conduc- tive parts of the generator to be connected to an approved earth ground and/or grounding rods. This grounding will help prevent dangerous electrical shock that might be caused by a ground fault condi- tion in the generator set or by static electricity. Never disconnect the ground wire.

Wire gauge sizes of electrical wiring, cables and cord sets must be adequate to handle the maximum elec- trical current (ampacity) to which they will be sub- jected.

Before installing or servicing this (and related) equip- ment, make sure that all power voltage supplies are positively turned off at their source. Failure to do so will result in hazardous and possibly fatal electrical shock.

Connecting this unit to an electrical system normally supplied by an electric utility shall be by means of a transfer switch so as to isolate the generator electric system from the electric utility distribution system when the generator is operating. Failure to isolate the two electric system power sources from each other by such means will result in damage to the generator and may also result in injury or death to utility power workers due to backfeed of electrical energy.

Generators installed with an automatic transfer switch will crank and start automatically when NOR- MAL (UTILITY) source voltage is removed or is below an acceptable preset level. To prevent such automat- ic start-up and possible injury to personnel, disable the generator’s automatic start circuit (battery cables, etc.) before working on or around the unit. Then, place a “Do Not Operate” tag on the generator control panel and on the transfer switch.

In case of accident caused by electric shock, immedi- ately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a dry rope or board, to free the victim from the live conductor. If the victim is unconscious, apply first aid and get immediate medical help.

Never wear jewelry when working on this equipment. Jewelry can conduct electricity resulting in electric shock, or may get caught in moving components causing injury.

FIRE HAZARDS

Keep a fire extinguisher near the generator at all times. Do NOT use any carbon tetra-chloride type extinguisher. Its fumes are toxic, and the liquid can deteriorate wiring insulation. Keep the extinguisher properly charged and be familiar with its use. If there are any questions pertaining to fire extinguishers, consult the local fire department.

EXPLOSION HAZARDS

Properly ventilate any room or building housing the generator to prevent build-up of explosive gas.

Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no combustible materials are left in the generator compartment, or on or near the generator, as FIRE or EXPLOSION may result. Keep the area surrounding the generator clean and free from debris.

Generac generator sets may operate using one of sev- eral types of fuels. All fuel types are potentially FLAM- MABLE and/or EXPLOSIVE and should be handled with care. Comply with all laws regulating the storage and handling of fuels. Inspect the unit’s fuel system frequently and correct any leaks immediately. Fuel supply lines must be properly installed, purged and leak tested according to applicable fuel-gas codes before placing this equipment into service.

Diesel fuels are highly FLAMMABLE. Gaseous fluids such as natural gas and liquid propane (LP) gas are extremely EXPLOSIVE. Natural gas is lighter than air, and LP gas is heavier than air; install leak detectors accordingly.

Generac® Power Systems, Inc. 3

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Contents Installation ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemLifting the Generator UnpackingReconfiguring the Fuel System Specifications‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsBefore Installation Torque SpecificationsEngine OIL Recommendations Coolant RecommendationsGenerator Mounting Support Generator LocationBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Transfer Switch Signal ConnectionsTotal Circuit Isolation Method Generator AC Neutral Connections‹ 2.10.1 Vented Batteries Battery Installation‹ 2.9.2 GTS-TYPE ATS Preparation Before START-UP Using a Standard GTS Transfer Switch‹ 3.2.2 Fault Indicator LED ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.5 SET Exercise Time Switch Control Console Components‹ 3.2.6 System Ready LED Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Weekly Exercise Cycle Checking Fluid Levels Cooling SystemOverload Protection for Engine DC Electrical System ‹ 4.5.4 Inspect Cooling System ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.5 Check Engine Coolant Level ‹ 4.5.6 Perform Visual Inspection‹ 4.6.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.6.2 Battery ‹ 4.5.12 Spark Plugs‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCustomer Connection PCB J2 ICT LOS WLS HCT Starter Carrier Bolt Battery Post Cover Baclk Boot Battery CableBattery Post Cover RED + Hold Down BatteryDetail ASSEMBLY,BASE-DOOR Ground Wire Assy GRD Wire 99HSBDuct Intake MID AL Duct Discharge RH ALGenerac Power Systems, Inc Control BOX HSB Assy 2A 12V UL BatteryCover Front Panel HSB Cover TOP Panel HSB512 Cover Flywheel Access Shown 0LHSB Wire SET 3.0L Ford notNot SHOWN-USED to Hold OIL Drain Assembly Washer Lock M12Frame Radiator R-IN,L-OUT Tank Coolant RecoveryVenturi 3.0L Ford HSB Side Support Radiator HSBNER Flange Fuel Inlet Weldment Mounting BaseAssy Regulator 3.0L NG or LPV Washer Flat 5/16 ZincLeads Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 40KW 1P Direct HSB 3.9L ChryslerExhaust Flange 2 Pipe OUTPipe Muffler OUT Washer Lock 3/8 SSCover AIR Cleaner ELEMENT, AIR CleanerTube AIR Intake 3.0L Ford Washer Flat M5Installation Diagram Quietsource Liquid-cooled 30 kW Generators This Warranty Shall not Apply to the Following

004917-2 specifications

Generac Power Systems 004917-2 is a noteworthy addition to the realm of home power solutions, designed to provide reliable backup power during outages and enhance energy management for residential users. This model is recognized for its robust engineering and advanced features, making it a preferred choice for homeowners seeking uninterrupted power supply.

One of the standout characteristics of the 004917-2 is its quiet operation, achieved through innovative noise-reduction technology. This feature ensures that users can enjoy a peaceful environment without the disruptive sounds often associated with traditional generators. The unit is designed not only for functionality but also for discretion, seamlessly blending into residential settings.

Built with a powerful engine, the 004917-2 delivers an impressive wattage capacity, ensuring that essential appliances such as refrigerators, lights, and heating systems can function smoothly during power outages. Its automatic transfer switch capability is a significant technological advancement, allowing the generator to detect power loss and activate without user intervention. This means that homeowners can have peace of mind knowing that their critical systems will remain operational when most needed.

Another notable feature of the Generac 004917-2 is its user-friendly control panel, equipped with digital indicators that provide real-time monitoring of the generator's performance. This interface allows users to easily assess power usage, fuel levels, and maintenance schedules, empowering them with the information necessary to manage their energy needs effectively.

Moreover, the 004917-2 is designed for fuel efficiency, incorporating eco-friendly technologies that optimize fuel consumption while delivering high power output. This design not only helps to reduce operational costs but also minimizes the environmental impact.

In terms of durability, the unit boasts a corrosion-resistant exterior that enhances its lifespan, making it suitable for various climates and conditions. Generac's commitment to quality assurance is evident in the rigorous testing that each model undergoes before reaching the consumer market.

In summary, the Generac Power Systems 004917-2 stands out as a reliable and efficient solution for homeowners looking for dependable backup power. With its quiet operation, powerful performance, automatic transfer capabilities, user-friendly interface, fuel efficiency, and robust construction, it meets the demands of modern energy use while offering peace of mind during unexpected outages.