Alamo 02984405 instruction manual Hose Installation

Page 54

Pump - Driveline - Hose Installation

12.Tightening Pump Mounting Bolts. There is a shoulder on Pump Flange that must line up through hole in Pump Mounting Plate (See Figure 14), if the Pump is slid back as in figure 11 try to push it inward untill it is against Pump Mount Plate as shown (See Figure 12). Slowly and alternating from Left to the Right side, tighten the Pump mounting bolts untill they are tight. DO NOT FORCE Pump through Pump Mount Plate, if it will not freely slide in check for a problem of some kind. Excess force could damage Pump Housing. (See Figure 12). Do Not remove any Plastic caps from Pump inlet or outlet at this time, keep all openings plugged and sealed to keep them clean.

Hose Installation:

1.Connect Pump Hoses to Cutter control valve. The hoses should be connected after bolting pump to front pump mount plate. THE STEPS BELOW!

ARE STEPS THAT MUST BE FOLLOWED WHEN INSTALLING PUMP HOSES. (See hydraulic schematic at the end of this section for hose connections

A.Clean all Hoses and Pump Fitting The tractor must be clean at the pump, hoses and hydraulic tank before beginning any installation. Never start trac- tor before pump has been completely installed with hoses connect and system filled of oil.

B.The Pressure Hoses run down the right side of the tractor and connect to the control valve block which is bolted to the pump on the right hand side (See Figure 13, 14 & 15). The small hose is the pressure to cylinder control valve, the larger hose is the pressure hose for the mower motor circuit. These hoses should be connected first. (See Figure 13). Bolt the hose rings to the right side of tractor.

C.The Suction Hose At Tank: The suction hose is connected to the pump next. Make certain that suction hose is fastened tightly at the Tank (See Figure 14).

D.The Suction Hose At Hydraulic Pump Fill the hose with clean new hydraulic oil (recommended type only). This is so when pump is started it will not start up dry. Install suction hose to hydraulic pump and tighten hose fitting (See Figure 14).

E.Tractor Operation. DO NOT ALLOW tractor to be started as it could damage the pump and other components if the assembly is not complete, com- pletely inspect all installation made to make certain they have been completed and components have been tightened.

Figure 12

Pump Retaining

Bolts (2)

Pressure Hose

To Motor

 

 

 

 

Pressure Hose to

 

 

Figure 13

 

Cyl Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control Valve

Tank Suction Hose

 

 

 

 

Return Hose

& Return

Filter

Figure 14

Axtreme Boom (Asy Man) 07/06

© 2006 Alamo Industrial

Section 6 - 6

Image 54
Contents Assembly Manual Page Page To the OWNER/OPERATOR/DEALER Axtreme Boom General Assembly 02-06 Rev Introduction Index Page Axtreme Boom Safety Section LEA EL Instructivo SG-23 Safety Section Safety Section Axtreme Boom Specifications Axtreme Boom Pump SpecificationsFifty Inch 50 Cutting Head Specifications Rotary Head Torque SpecificationSixty Inch 60 Rotary Mower Head Mechanical Remote Cable Controled Valve Standard Controled Valve Optional Valve Sections FunctionHose End Fitting Torque Specification Dash Nominal Cyl Torque Size In. lbs Ft .lbsTractor Preperations General Information / Installation Requirements General InformationLeveling Tractor Replacement Oil Filter Tractor Preparation Tractor, Area Cleanliness Cleaning Boom and mower componets electronicsDo not Weld On This Unit During or After Installation Axtreme Boom Asy. Man 07/06 Axtreme Boom Asy. Man 07/06 Battery Holder Relocation Exhaust / Muffler Relocation Exhaust/Muffler Relocation Fuel Tank Replacement Rear Bracket Bolt Front Under Mount Frame Asy Frame Installation Alamo Group Inc RH Side LH side of tractor Upper Axle strap Counter Weight Installation Turret Assembly Installation Axtreme Boom Asy Man 07/06 Adjust Boom Swing Stop Boom Swing AdjustmentTurret Assembly as seen from the bottom Axtreme Boom Asy. Man 07/06 Wheel Weight Installation Rear Wheel Counter Weight Fill Left Rear Wheel with LiquidInstalling Wheel Weight Axtreme Boom Asy. Man /06 Typical Pump Driveline Hyd Assembly instructions Pump Driveline Hose Removal Pump Driveline Hose InformationPump Driveline Hose Installation PumpPump Driveline Hose Installation Splined Hose Installation Motor Control Valve Block Used with Swivel Head Option Only Cylinder Diverter Valve BlockReturn Oil Cooler with Fan Hyd Schematic Mechanical Operated Std Hyd Schematic Electrically Controlled Opt Axtreme Boom Asy Man 07/06 Boom & Head Installation With Hyd Connections Boom / Head Installation Turret End Boom Boom Mounting Pin Hole Motor Circuit Hoses to Boom Connections Listed as reference Motor Tank Return Orange Tie Blue Tie Red Tie Hydraulic Hose Connections Diverter Valve Controled Valve Motor Return Connecting Hose To Head Hyd Schematic Electrically Controlled Opt Alamo Group Inc Remote Valve Cable Installation On OFF Switch Installation Common ProblemsWire Harness Cable Controled Valve Valve Remote Cable Controls Cylinder Control Valve Cables To Valve SpoolsRemote Cable Operation and Installation Door/Swivel Tilt Dipper Lift Swing Dipper Alamo Industrial Black Wiring Tractor with Remote Cable Cylinder Control Valve Hyd Schematic Mechanical Operated Std Remote Cable Controled Valve Standard 2345672345 22 6Axtreme Boom Joystick Mounting Joystick OptionalJoystick Resister Wiring Harness used With Joystick Valve Controls Only Joystick Installation Ing instructions Make certain these wires have Starter Installing Wire Harness To Valve Plug Function 2345678901234567 Lift Orange/ White Fill Hydraulic Tank Start Up Instructions Fill Hydraulic Tank Fill Hydraulic Tank with OilSuction Hose Axtreme Boom Asy. Man /06 PRE-DELIVERY Inspection Checklist Hydraulic System Saftey EquipmentFrame and Boom Rotary Mower HeadFlail Mower Head Tractor Mower Operation InspectionPost-Operation Inspection Axtreme Boom Asy. Manl 07/06 Page Axtreme Boom Assembly Manual

02984405 specifications

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