Alamo 02984405 instruction manual On OFF Switch Installation, Common Problems

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"ON - OFF" Switch Installation

Wire Harness: (Standard Mechanical Valve)

1.Starter Safety Switch Schematic, Mechanical Cable Operated Valve Type, NOT correct for Optional Joystick (Electronic) Controls.

2.Figure 1 illustrates a common wire harness connection for Boom mowers with mechani- cal cable controls, If the Joystick Optional controls are used the Wiring will be different than shown.

3.Individual installations may vary and are dependent on the electrical and safety system designs of the tractor to which the mower is mounted.

4.Consult the specific mounting instructions to determine the correct wire routing for each specific unit.

Common Problems:

1.The tractor won’t start: The mower on/off switch, if left in the “on” position will not allow the tractor to restart. Be sure to push the switch into the “off” position and account for all the tractor safety interlocks to enable the tractor to start. Failure of the tractor starter safety lock system is normally attributed to a failure of the mower on/off switch. Check continuity at the switch. Check for loose connections.

2.Cutter motor won’t start: Normal causes of this type of malfunction include failure of the push/pull switch, failure of the solenoid coil, loose connections, loss of ground, or a blown fuse. If the mower won’t start, check continuity of the system with a test light to find an electrical problem. Problems may also exist in the cutter valve and other systems.

3.The problem may not be in the electrical system, but because there are so many connections that could be malfunctioning it is the best place to start checking. If the electrical connections are OK, go on to the Tractor connections and/or the Tractor components to check for the malfunction. Some times the service technician thinks the best way to eliminate the Mower electrical connection problem is to bypass them; this should never be done, eliminating the starter safety system is dangerous and hard on the Hydraulic System, The Hydraulic System will be trying to start at a low RPM which is not good.

Axtreme Boom (Asy Man) 07/06

© 2006 Alamo Industrial

Section 8- 2

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Contents Assembly Manual Page Page To the OWNER/OPERATOR/DEALER Axtreme Boom General Assembly 02-06 Rev Introduction Index Page Axtreme Boom Safety Section LEA EL Instructivo SG-23 Safety Section Safety Section Axtreme Boom Specifications Axtreme Boom Pump SpecificationsSixty Inch 60 Rotary Mower Head Fifty Inch 50 Cutting Head SpecificationsRotary Head Torque Specification Mechanical Remote Cable Controled Valve Standard Controled Valve Optional Valve Sections FunctionHose End Fitting Torque Specification Dash Nominal Cyl Torque Size In. lbs Ft .lbsTractor Preperations General Information / Installation Requirements General InformationLeveling Tractor Replacement Oil Filter Tractor Preparation Tractor, Area Cleanliness Cleaning Boom and mower componets electronicsDo not Weld On This Unit During or After Installation Axtreme Boom Asy. Man 07/06 Axtreme Boom Asy. Man 07/06 Battery Holder Relocation Exhaust / Muffler Relocation Exhaust/Muffler Relocation Fuel Tank Replacement Rear Bracket Bolt Front Under Mount Frame Asy Frame Installation Alamo Group Inc RH Side LH side of tractor Upper Axle strap Counter Weight Installation Turret Assembly Installation Axtreme Boom Asy Man 07/06 Adjust Boom Swing Stop Boom Swing AdjustmentTurret Assembly as seen from the bottom Axtreme Boom Asy. Man 07/06 Wheel Weight Installation Rear Wheel Counter Weight Fill Left Rear Wheel with LiquidInstalling Wheel Weight Axtreme Boom Asy. Man /06 Typical Pump Driveline Hyd Assembly instructions Pump Driveline Hose Removal Pump Driveline Hose InformationPump Driveline Hose Installation PumpPump Driveline Hose Installation Splined Hose Installation Motor Control Valve Block Used with Swivel Head Option Only Cylinder Diverter Valve BlockReturn Oil Cooler with Fan Hyd Schematic Mechanical Operated Std Hyd Schematic Electrically Controlled Opt Axtreme Boom Asy Man 07/06 Boom & Head Installation With Hyd Connections Boom / Head Installation Turret End Boom Boom Mounting Pin Hole Motor Circuit Hoses to Boom Connections Listed as reference Motor Tank Return Orange Tie Blue Tie Red Tie Hydraulic Hose Connections Diverter Valve Controled Valve Motor Return Connecting Hose To Head Hyd Schematic Electrically Controlled Opt Alamo Group Inc Remote Valve Cable Installation On OFF Switch Installation Common ProblemsWire Harness Cable Controled Valve Valve Remote Cable Controls Cylinder Control Valve Cables To Valve SpoolsRemote Cable Operation and Installation Door/Swivel Tilt Dipper Lift Swing Dipper Alamo Industrial Black Wiring Tractor with Remote Cable Cylinder Control Valve Hyd Schematic Mechanical Operated Std Remote Cable Controled Valve Standard 2345672345 22 6Axtreme Boom Joystick Mounting Joystick OptionalJoystick Resister Wiring Harness used With Joystick Valve Controls Only Joystick Installation Ing instructions Make certain these wires have Starter Installing Wire Harness To Valve Plug Function 2345678901234567 Lift Orange/ White Fill Hydraulic Tank Start Up Instructions Fill Hydraulic Tank Fill Hydraulic Tank with OilSuction Hose Axtreme Boom Asy. Man /06 PRE-DELIVERY Inspection Checklist Hydraulic System Saftey EquipmentFrame and Boom Rotary Mower HeadPost-Operation Inspection Flail Mower HeadTractor Mower Operation Inspection Axtreme Boom Asy. Manl 07/06 Page Axtreme Boom Assembly Manual

02984405 specifications

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