Alamo 02984405 instruction manual Boom / Head Installation

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Boom / Head Installation

Boom Installation / Boom Hoses:

1.Turret Assembly, The turret assembly has the cylinders connected and the hoses are connected to the cylinders. The end of the hoses will be sticking up through the turret mount weldment between turret and tractor. The hoses will need to be connected there and routed to the hydraulic control valve. One hose will have a Green Tie and one a green and white tie where the come up throught the turret mount weldment. (See Figure 3).

2.Booms Are recieved from the factory with the Sections of Boom Assmebled to together. The Boom Sections are assembled with the hydraulic lines and cylinder connected. The hose will be connected to the boom that are routed to the control valve and diverter valve and bundled together. (See Figure 4). The Boom Hoses are protruding out the turret mount end of the boom. The Hose connections on the head end will be shipped with metal caps on them, these are to protect the lines from contamination and should not be re- moved until the hoses are being installed (See Figure 4). The hose that attaches to the boom are sent in- stalled on the head assembly and the hose will also have plugs in them.

3.Boom Lift Cylinder. The boom lift cylinder will be connected to the boom at the rod end of the cylinder (See Figure 2 & 4) when it is shipped from factory. The hoses will also be connected to the cylinder. The retaining pin for the lift cylinder will be located in the turret assembly. The Lift Cylinder will be fastened to boom with tie wire. It will not be required to remove this tie wire before mounting boom on turret assembly. -

4.Booms & Lift Cylinder Mounting Pins. The Boom and lift cylinder mounting pins are shipped in- stalled in the turrert assembly. Remove both pins in preparation to mounting the boom. (See Figure 3)

5.Lower Boom onto Turret Assembly. Using an over head hoist lift the boom by placing a lift strap at the boom hinge point (See Figure 2), the boom assem- bly will be shipped with the two boom end tie wired together (See Figure 3A). The wire tie will need to be removed as it is tied through the boom hinge pin hole. Lift the boom above the turret assembly and lower it back down onto the turret assembly aligning the boom with the mounting pin hole. Install the Mount Pin through the turret and into the boom. Make certain the pin is installed correctly as one side of the pin is self locking in design. Tighten the pin retaining nut and install cotter pin. (See Figure 3C)

Swing Cyl. Hose

Swing Cyl. Hose

with Green Tie

with Green /

 

White Tie

Figure 1

Rear of Tractor

 

 

Lifting

Point

Figure 2

Main Boom

Mount Pin

 

Lift Cyl. Base

Figure 3

End Mount Pin

 

 

Axtreme Boom (Asy. Man) 07/06

© 2006 Alamo Group Inc.

Section 7 - 2

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Contents Assembly Manual Page Page To the OWNER/OPERATOR/DEALER Axtreme Boom General Assembly 02-06 Rev Introduction Index Page Axtreme Boom Safety Section LEA EL Instructivo SG-23 Safety Section Safety Section Axtreme Boom Specifications Axtreme Boom Pump SpecificationsSixty Inch 60 Rotary Mower Head Fifty Inch 50 Cutting Head SpecificationsRotary Head Torque Specification Mechanical Remote Cable Controled Valve Standard Controled Valve Optional Valve Sections FunctionHose End Fitting Torque Specification Dash Nominal Cyl Torque Size In. lbs Ft .lbsTractor Preperations General Information / Installation Requirements General InformationLeveling Tractor Replacement Oil Filter Tractor Preparation Tractor, Area Cleanliness Cleaning Boom and mower componets electronicsDo not Weld On This Unit During or After Installation Axtreme Boom Asy. Man 07/06 Axtreme Boom Asy. Man 07/06 Battery Holder Relocation Exhaust / Muffler Relocation Exhaust/Muffler Relocation Fuel Tank Replacement Rear Bracket Bolt Front Under Mount Frame Asy Frame Installation Alamo Group Inc RH Side LH side of tractor Upper Axle strap Counter Weight Installation Turret Assembly Installation Axtreme Boom Asy Man 07/06 Adjust Boom Swing Stop Boom Swing AdjustmentTurret Assembly as seen from the bottom Axtreme Boom Asy. Man 07/06 Wheel Weight Installation Rear Wheel Counter Weight Fill Left Rear Wheel with LiquidInstalling Wheel Weight Axtreme Boom Asy. Man /06 Typical Pump Driveline Hyd Assembly instructions Pump Driveline Hose Removal Pump Driveline Hose InformationPump Driveline Hose Installation PumpPump Driveline Hose Installation Splined Hose Installation Motor Control Valve Block Used with Swivel Head Option Only Cylinder Diverter Valve BlockReturn Oil Cooler with Fan Hyd Schematic Mechanical Operated Std Hyd Schematic Electrically Controlled Opt Axtreme Boom Asy Man 07/06 Boom & Head Installation With Hyd Connections Boom / Head Installation Turret End Boom Boom Mounting Pin Hole Motor Circuit Hoses to Boom Connections Listed as reference Motor Tank Return Orange Tie Blue Tie Red Tie Hydraulic Hose Connections Diverter Valve Controled Valve Motor Return Connecting Hose To Head Hyd Schematic Electrically Controlled Opt Alamo Group Inc Remote Valve Cable Installation On OFF Switch Installation Common ProblemsWire Harness Cable Controled Valve Valve Remote Cable Controls Cylinder Control Valve Cables To Valve SpoolsRemote Cable Operation and Installation Door/Swivel Tilt Dipper Lift Swing Dipper Alamo Industrial Black Wiring Tractor with Remote Cable Cylinder Control Valve Hyd Schematic Mechanical Operated Std Remote Cable Controled Valve Standard 2345672345 22 6Axtreme Boom Joystick Mounting Joystick OptionalJoystick Resister Wiring Harness used With Joystick Valve Controls Only Joystick Installation Ing instructions Make certain these wires have Starter Installing Wire Harness To Valve Plug Function 2345678901234567 Lift Orange/ White Fill Hydraulic Tank Start Up Instructions Fill Hydraulic Tank Fill Hydraulic Tank with OilSuction Hose Axtreme Boom Asy. Man /06 PRE-DELIVERY Inspection Checklist Hydraulic System Saftey EquipmentFrame and Boom Rotary Mower HeadPost-Operation Inspection Flail Mower HeadTractor Mower Operation Inspection Axtreme Boom Asy. Manl 07/06 Page Axtreme Boom Assembly Manual

02984405 specifications

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